Electromagnetic control of synchronized gear shifting Switching control When a shift is performed, certain elements are released while others are brought into operation. Ideally, this process occurs simultaneously...
Automatic transmission diagnostics and testing Diagnostic strategy Troubleshooting an automatic transmission in an electronically controlled transaxle is simplified by using proven diagnostic techniques. One of the...
Diagnostic Trouble Code Tables Five-digit DTC code Element Name State Sign of malfunction Actions P0705 TR sensor. TR circuit fault TR circuits, abnormal waveform indicated in TR_D. Condition caused...
Gearbox connector pinout Location of the transmission electromagnet in the block with the drive axle Position Name 1 SSA 2 SSB 3 SSC 4 SSD 5 SSE 6 PCA Internal connectors of the transmission...
Pinpoint tests — car equipped with OSC Special tool Automotive Tester 73III 105-R0057 or equivalent Worldwide Diagnostic System (WDS) 418 - F224 or equivalent scan tool Pressure gauge assembly 307-004...
Special verification procedures Special tool Air Pressure Test Panel and Gasket 307-412 Pressure gauge 307-132 (17-014) To assist the technician in diagnosing the hydraulic and mechanical parts of the...
Inspection for leaks Special tool UV Diagnostic Inspection Kit (12V) 12-Volt Master UV Diagnostic Inspection Kit 164-R0756 or equivalent CAUTION: Do not attempt to stop fluid leaks by...
Diagnostics by fault sign Special tool UV Diagnostic Inspection Kit (12V) 12-Volt Master UV Diagnostic Inspection Kit 164-R0756 or equivalent Automotive Tester 73III 105-R0057 or equivalent...
Fluid pan, gasket and filter Special tool Oil pan puller 303-428 (21-179) Name Specification Metal Surface Cleaner WSE-M5B392-A Loctite 5699 WSS-M4G-320-A3 Transmission fluid for automatic...
Main control valves Removal 1. Remove the transmission fluid case. For more information, refer to the Transmission Fluid Case chapter in this section. 2. Disconnect the transmission fluid...
Turbine Shaft Speed Sensor (TSS) Name Specification Thread Sealant SDM-4G9107-A Removal 1. Remove the battery tray. For more information, refer to Section 414-01. 2. Remove the air filter housing. 1....
Secondary Shaft Speed Sensor (OSS) Name Specification Automatic transmission fluid WSS-M2C202-B Thread Sealant SDM-4G9107-A Removal 1. Raise and support the vehicle. Refer to Section 100-02 for additional...
Left axle shaft seal Special tool Axle shaft oil seal remover 308-208 (16-074) Hammer with movable striker 205-047 (15-011) Tool for installing oil seal of protruding section of crankcase...
Right axle shaft seal Special tool Axle shaft oil seal remover 308-208 (16-074) Tool for installing oil seal of protruding section of crankcase 307-028 (17-002) Removal 1. Loosen the nuts...
Transmission Range (TR) Sensor Special tool Gear Range Sensor Alignment Tool 307-415 Removal 1. Disconnect the transmission range (TR) sensor connector and disconnect the selector lever cable. 2....
Gearbox in block with driving axle 1.6L — removal Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
Gearbox in block with leading axle 2.0L — removal Special tool Axle puller 204-226 (16-092) Adapter for 204-226 204-226-01 (16-092-01) Hammer with movable striker 205-047 (15-011) Ball joint puller 211-020 (13-006)...
Gearbox in block with driving axle — disassembly Special tool O-ring remover 100-010 (17-063) Adapter 205-071-02 (15-026-51) Engine/Differential Mounting Bracket 205-329 (15105A) Valve Spring Compressor 303-364...
Pump assembly — disassembly and assembly Special tool Tool for installing oil seal of driving gear 205-115 (15-058) Name Specification Transmission fluid for automatic transmission WSS-M2C202-B Disassembly 1....
Transfer shaft — disassembly and assembly Special tool Collet for 205-295 308-197 (16-062) Bearing Puller (Main Tool) 205-295 (15050A) Adapter 205-071-01 (15026A01) Pinion Bearing Installation Tool 205-068...
Forward Clutch — Disassembly and Assembly Special tool Spring Ring Compressor 307-209 (17-040) General equipment: Set of feeler gauges. Name Specification Automatic transmission fluid WSS-M2C202-B Pos. Spare...
Direct and reverse clutch — disassembly and assembly Pos. Spare Part No Name 1 – Retaining ring 2 – Rear Planetary Sun Gear Assembly 3 – Thrust bearing assembly 4 – Direct Drive Clutch Hub Assembly 5 – Direct Drive Clutch...
Direct Drive Clutch — Disassembly and Assembly Special tool Spring Ring Compressor 307-209 (17-040) Name Specification Automatic transmission fluid WSS-M2C202-B Pos. Spare Part No Name 1 – Retaining ring 2 – Direct...
Reverse clutch — disassembly and assembly Special tool Clutch Spring Compressor 307-015 (17-058) Name Specification Automatic transmission fluid WSS-M2C202-B Pos. Spare Part No Name 1 – Retaining ring 2 –...
Planetary gear assembly — disassembly and assembly Disassembly 1. Inspect the planetary gear inner bearing for damage. 2. Remove the retaining ring. 3. Remove the rear stage of the planetary gear. 4. Remove the thrust...
Main control valve block — disassembly and assembly Disassembly Pos. Spare Part No Name 1 - Manually operated valve assembly 2 - Spring retainer plate (7 pcs.) 3 - Control spring for bypass clutch control valve (4 pcs.) 4...
Gearbox housing in block with drive axle Special tool Rear Wheel Hub Seal Installation Tool 205-075 (15-036) Dual Differential Seal Installation Tool 308-203 (16-066) Differential Bearing Inner Race Puller...
Torque converter A new torque converter should be installed if one or more of the following statements are true: Based on the diagnostic procedures performed, a malfunction of the torque...
Checking the torque converter for leaks Special tool Torque Converter Leak Test Tool and Gasket 307-421 1. Clean the outer surface of the torque converter. 2. Install the special tool on the torque converter...
Checking the axial clearance of the torque converter Special tool Torque Converter Clutch Tool 307-409 1. Using the special tool, measure the torque converter clutch axial clearance by pulling the special tool. If the...
Gearbox in block with driving axle — assembly Special tool Preload Measuring Device 205-067 (15-041) Tool for installing the inner ring of the differential bearing 205-073 (15-034) Rear Wheel Hub Oil Seal Installer...
Gearbox in block with driving axle 1.6L — installation Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
Gearbox in block with driving axle 2.0L — installation Special tool Engine support beam 303-290A (21-140) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02) Adapter for...
Description and operating principle of gearbox cooling Lubricants, working fluids, sealants and adhesives Position Specification Automatic transmission fluid WSS-M2C202-B Tightening torque specification Name Nm pound-foot...
Diagnostics and testing of gearbox cooling Inspection and verification 1. Check the validity of the customer's complaint by testing the transmission in the block with the driving axle in operation. 2. Visually...
Transmission Fluid Cooler — Removal and Installation Name Specification Clamps Automatic transmission fluid WSS-M2C202-B Removal All cars 1. General notes Items whose actions do not apply to all vehicles are marked with...
Description and operating principle of external controls Lubricants, working fluids, sealants and adhesives Position Specification Lubrication SM-1C1021-A Tightening torque specification Name Nm pound-foot pound-inch Gear...
Diagnostics and testing of external controls Inspection and verification WARNING: Risk of accident. Apply the parking brake. Shift the transaxle to position "P". Failure to follow these instructions may result in...
Pinpoint tests of external controls PINPOINT TEST A: SHIFT LOCK SYSTEM DOES NOT RELEASE/DOES NOT LOCK CORRECTLY/IS LOCKED STATES DETAILS/RESULTS/ACTIONS A1: CHECKING THE SWITCHING OF THE STOP LIGHTS. 1...
Adjusting the gear selector lever cable Adjustment 1. Shift the gear selector lever to position "D". 2. Raise and support the vehicle. Refer to Section 100-02 for additional information. 3. NOTE: Make sure...
Gearshift locking actuator Removal 1. Remove the floor console. For additional information, refer to Section 501-12. 2. Disconnect the overdrive (O/D) switch electrical connector (gear selector...
Gear Selector Lever Cable — Removal and Installation Removal 1. Raise and support the vehicle. Refer to Section 100-02 for additional information. 2. CAUTION: Excessive bending of the flexible exhaust pipe may cause...
Gear Selector Lever — Removal and Installation Removal 1. Remove the floor console. For additional information, refer to Section 501-12. 2. Remove the gear selector lever cable from the gear selector. 1. Shift the...
Gear Selector Lever Socket — Removal and Installation Removal 1. Remove the gear selector knob. For more information, refer to the Gear Selector Knob chapter in this section. 2. Remove the gear selector lever socket (gear...
Gear Selector Lever Handle — Removal and Installation Removal 1. Remove the floor console. For additional information, refer to Section 501-12. 2. Disconnect the overdrive (O/D) switch electrical connector (gear selector...
Gear Selector Lever — Disassembly and Assembly Name Specification Lubrication SM-1C1021-A Disassembly 1. NOTE: When using a vise, install protective liners on the vise jaws. Disconnect the overdrive (O/D) switch...