Automatic transmission specifications

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Lubricants, fluids, sealants and adhesives


PositionSpecification
Transmission fluid for automatic transmissionWSS-M2C202-B
Sealant for threaded connectionsSDM-4G9107-A
Loctite 5699WSS-M4G320-A3

Fill volumes


l
transmission fluid (including cooler and piping)6.7

Selection table for shims for transmission shaft


Instrument reading, mmGasket thickness, mm (inch)spare part no
0.34-0.390.48-0.52 (0.0188-0.0204)XS4P-7H367-AB
0.39-0.440.53-0.57 (0.0208-0.0224)XS4P-7H367-BB
0.44-0.490.58-0.62 (0.0228-0.0244)XS4P-7H367-CB
0.49-0.540.63-0.67 (0.0248-0.0263)XS4P-7H367-DB
0.54-0.590.68-0.72 (0.0267-0.0283)XS4P-7H367-EB
0.59-0.640.73-0.77 (0.0287-0.0303)XS4P-7H367-FB
0.64-0.690.78-0.82 (0.0307-0.0322)XS4P-7H367-GB
0.69-0.740.83-0.87 (0.0326-0.0342)XS4P-7H367-HB
0.74-0.790.88-0.92 (0.0346-0.0362)XS4P-7H367-JB
0.79-0.840.93-0.97 (0.0366-0.0381)XS4P-7H367-KB
0.84-0.890.98-1.02 (0.0381-0.0401)XS4P-7H367-LB
0.89-0.941.03-1.07 (0.0405-.00421)XS4P-7H367-MB
0.94-0.991.08-1.12 (0.0425-0.0440)XS4P-7H367-NB
0.99-1.041.13-1.17 (0.0444-0.0460)XS4P-7H367-PB
1.04-1.091.18-1.22 (0.0464-0.0480)XS4P-7H367-RB
1.09-1.141.23-1.27 (0.0488-0.0500)XS4P-7H367-SB
1.14-1.191.28-1.32 (0.0503-0.0519)XS4P-7H367-TB

Selection table for differential axle shims


Instrument reading, mmspare part noGasket thickness, mm (inch)
0.28-0.33XS4P-7F119-AB0.48-0.52 (0.0188-0.0204)
0.33-0.38XS4P-7F119-BB0.53-0.57 (0.0208-0.0224)
0.38-0.43XS4P-7F119-CB0.58-0.62 (0.0228-0.0244)
0.43-0.48XS4P-7F119-DB0.63-0.67 (0.0248-0.0263)
0.48-0.53XS4P-7F119-EB0.68-0.72 (0.0267-0.0283)
0.53-0.58XS4P-7F119-FB0.73-0.77 (0.0287-0.0303)
0.58-0.63XS4P-7F119-GB0.78-0.82 (0.0307-0.0322)
0.63-0.68XS4P-7F119-HB0.83-0.87 (0.0326-0.0342)
0.68-0.73XS4P-7F119-JB0.88-0.92 (0.0346-0.0362)
0.73-0.78XS4P-7F119-KB0.93-0.97 (0.0366-0.0381)
0.78-0.83XS4P-7F119-LB0.98-1.02 (0.0385-0.0401)
0.83-0.88XS4P-7F119-MB1.03-1.07 (0.0405-0.0421)
0.88-0.93XS4P-7F119-NB1.08-1.12 (0.0425-0.0440)
0.93-0.98XS4P-7F119-PB1.13-1.17 (0.0444-0.0460)
0.98-1.03XS4P-7F119-RB1.18-1.22 (0.0464-0.0480)
1.03-1.08XS4P-7F119-SB1.23-1.27 (0.0484-0.0500)
1.08-1.13XS4P-7F119-TB1.28-1.32 (0.0503-0.0519)
1.13-1.18XS4P-7F119-UB1.33-1.37 (0.0523-0.0539)
1.18-1.23XS4P-7F119-VB1.38-1.42 (0.0543-0.0559)
1.23-1.28XS4P-7F119-XB1.43-1.47 (0.0562-0.0578)
1.28-1.33XS4P-7F119-YB1.48-1.52 (0.0582-0.0598)
1.33-1.38XS4P-7F119-ZB1.53-1.57 (0.0602-0.0618)



Solenoid Valve Operation Chart - Torque Converter Engaged


Gear selector base position

Transmission activated by powertrain control module (PCM)

4F27E Solenoid Valve Status - Torque Converter Engaged

-

-

SSA

SSB

SSC

SSD

SSE

PCA

D

2

Turned off

Included

Included

Turned off

Included

-

-

3

Turned off

Included

Included

Turned off

Turned off

-

-

4

Included

Included

Included

Turned off

Turned off

-


Solenoid Valve Operation Chart - Torque Converter Disabled


Gear selector base position

Transmission activated by powertrain control module (PCM)

4F27E Solenoid Valve Status - Torque Converter Disabled

-

-

SSA

SSB

SSC

SSD

SSE

PCA

P, N

P, N

Included

Turned off

No power

No power

No power

-

R

R

Turned off

Turned off

No power

Turned off

No power

-

D

1

Turned off

Turned off

Turned off

Included

Included

-

-

1 (M)

Included

Included

Turned off

Turned off

Included

-

-

2

Turned off

Turned off

Turned off

Turned off

Included

-

-

3

Turned off

Turned off

Turned off

Turned off

Turned off

-

-

4

Included

Turned off

Included

Turned off

Turned off

-




Clutch Disc Usage Table and Clearance Specification


CouplingSteel discsDamaged or worn friction elementsGap, mm (inch)Spare part no. of selective spring ringsThickness of selective spring rings, mm (inch)
Forward motion transmission441.5-1.8 (0.0590-0.0708-1.15-1.25 (0.0452-0.0492)
Forward motion transmission441.5-1.8 (0.0590-0.0708-1.35-1.45 (0.0531-0.0570)
Forward motion transmission441.5-1.8 (0.0590-0.0708-1.55-1.65 (0.0610-0.0649)
Forward motion transmission441.5-1.8 (0.0590-0.0708-1.75-1.85 (0.0688-0.0728)
Forward motion transmission441.5-1.8 (0.0590-0.0708-1.95-2.05 (0.0767-0.0807)
Forward motion transmission441.5-1.8 (0.0590-0.0708-2.15-2.25 (0.0846-0.0885)
direct transmission331.0-1.3 (0.393-0.0511)-1.15-1.25 (0.0452-0.0492)
direct transmission331.0-1.3 (0.393-0.0511)-1.35-1.45 (0.0531-0.0570)
direct transmission331.0-1.3 (0.393-0.0511)-1.55-1.65 (0.0610-0.0649)
direct transmission331.0-1.3 (0.393-0.0511)-1.75-1.85 (0.0688-0.0728)
direct transmission331.0-1.3 (0.393-0.0511)-1.95-2.05 (0.0767-0.0807)
direct transmission331.0-1.3 (0.393-0.0511)-2.15-2.25 (0.0846-0.0885)
Reverse221.0-1.3 (0.0393-0.0511)-1.15-1.25 (0.0452-0.0492)
Reverse221.0-1.3 (0.0393-0.0511)-1.35-1.45 (0.0531-0.0570)
Reverse221.0-1.3 (0.0393-0.0511)-1.55-1.65 (0.0610-0.0649)
Reverse221.0-1.3 (0.0393-0.0511)-1.75-1.85 (0.0688-0.0728)
Reverse221.0-1.3 (0.0393-0.0511)-1.95-2.05 (0.0767-0.0807)
Reverse221.0-1.3 (0.0393-0.0511)-2.15-2.25 (0.0846-0.0885)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-1.75-1.85 (0.0688-0.0728)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-1.95-2.05 (0.0767-0.0807)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-2.15-2.25 (0.0846-0.0885)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-2.35-2.45 (0.0925-0.0964)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-2.55-2.65 (0.1003-0.1043)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-2.75-2.85 (0.1082-0.1122)
Low/intermediate transmission552.2-2.5 (0.0866-0.0984)-2.95-3.05 (0.1161-0.1200)



Intermediate/Overdrive Band Brake Bolt Usage Chart


Bolt lengthFord part numberBolt head number
39.0 mm-7
38.5mm-6
38.0 mm-5
37.5 mm.-4
37.0 mm-3
36.5mm-2
36.0 mm-1

Reference: Band Brake/Clutch Usage Chart


BroadcastForward clutchDirect clutchReverse clutchIntermediate/Overdrive Band BrakeLow/Reverse ClutchLow gear single acting clutchGear ratio
P-------
R--X-X-2.649
N-------
4th gear-X-X--0.726
3rd gearXX----1.000
2nd gearX--X--1.498
1st gearX----X2.816
1st gear (manual)X---XX2.816

Line pressure table


TransmissionRangeIdle mode (kPa)Idle mode (PSI)Limit mode (kPa)Limit mode (PSI)
4F27EP N345-45050-651240-1450180-210
4F27ER450-58565-851930-2310280-335
4F27ED. 2. 1345-45050-651240-1450180-210

Engine speed limit table


Enginerpm
1.6L2300 - 2650
2.0L Zetec-E2300 - 2800

Torque Specifications


NameNmlb-ftlb-in
flange bolts4835-
Torque converter to flywheel3727-
Select lever cable support bracket2015-
Select lever cable grommet9-80
Gear selection lever to the gearbox in the block with the drive axle9-80
Select lever cable to select shaft2317-
Filler pipeline to the gearbox in a block with a drive axle8-71
Fill line to select lever cable support bracket8-71
Connecting element for connecting the transmission fluid pipeline to the gearbox in the block with the driving axle3727-
Transmission fluid line to connector2518-
Clip of fastening of the right semiaxis2518-
Upper suspension strut nut4835-
Battery tray2518-
wheel nuts8563-
Lower Suspension Arm5037-
Rear engine mount4835-
Nut of a back support of the engine13398-
Roll limiter to subframe4835-
Roll limiter to the gearbox in the block with the drive axle4835-
exhaust pipe flange4735-
Tie rod end to steering knuckle4835
Vehicle speed sensor (VSS)10-89
Oil sump to the gearbox in a block with a drive axle7-62
Transmission range sensor (TR)10-89
Turbine shaft speed sensor (TSS)10-89
Piston cap for intermediate/overdrive servo unit1310-
Hand lever shaft lock shaft1310-
Gearbox drive gear in a block with a drive axle475350-
parking latch1310-
Torque converter housing2216-
Main control box9-80
Solenoid cable clamp10-89
Intermediate/Overdrive Band Brake Anchor4533-
Cover of a crankcase of a transmission in a block with a drive axle2216-
Working fluid pump to the gearbox in a block with a drive axle2216-







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