Lubricants, fluids, sealants and adhesives
Position | Specification |
Transmission fluid for automatic transmission | WSS-M2C202-B |
Sealant for threaded connections | SDM-4G9107-A |
Loctite 5699 | WSS-M4G320-A3 |
Fill volumes
l | |
transmission fluid (including cooler and piping) | 6.7 |
Selection table for shims for transmission shaft
Instrument reading, mm | Gasket thickness, mm (inch) | spare part no |
0.34-0.39 | 0.48-0.52 (0.0188-0.0204) | XS4P-7H367-AB |
0.39-0.44 | 0.53-0.57 (0.0208-0.0224) | XS4P-7H367-BB |
0.44-0.49 | 0.58-0.62 (0.0228-0.0244) | XS4P-7H367-CB |
0.49-0.54 | 0.63-0.67 (0.0248-0.0263) | XS4P-7H367-DB |
0.54-0.59 | 0.68-0.72 (0.0267-0.0283) | XS4P-7H367-EB |
0.59-0.64 | 0.73-0.77 (0.0287-0.0303) | XS4P-7H367-FB |
0.64-0.69 | 0.78-0.82 (0.0307-0.0322) | XS4P-7H367-GB |
0.69-0.74 | 0.83-0.87 (0.0326-0.0342) | XS4P-7H367-HB |
0.74-0.79 | 0.88-0.92 (0.0346-0.0362) | XS4P-7H367-JB |
0.79-0.84 | 0.93-0.97 (0.0366-0.0381) | XS4P-7H367-KB |
0.84-0.89 | 0.98-1.02 (0.0381-0.0401) | XS4P-7H367-LB |
0.89-0.94 | 1.03-1.07 (0.0405-.00421) | XS4P-7H367-MB |
0.94-0.99 | 1.08-1.12 (0.0425-0.0440) | XS4P-7H367-NB |
0.99-1.04 | 1.13-1.17 (0.0444-0.0460) | XS4P-7H367-PB |
1.04-1.09 | 1.18-1.22 (0.0464-0.0480) | XS4P-7H367-RB |
1.09-1.14 | 1.23-1.27 (0.0488-0.0500) | XS4P-7H367-SB |
1.14-1.19 | 1.28-1.32 (0.0503-0.0519) | XS4P-7H367-TB |
Selection table for differential axle shims
Instrument reading, mm | spare part no | Gasket thickness, mm (inch) |
0.28-0.33 | XS4P-7F119-AB | 0.48-0.52 (0.0188-0.0204) |
0.33-0.38 | XS4P-7F119-BB | 0.53-0.57 (0.0208-0.0224) |
0.38-0.43 | XS4P-7F119-CB | 0.58-0.62 (0.0228-0.0244) |
0.43-0.48 | XS4P-7F119-DB | 0.63-0.67 (0.0248-0.0263) |
0.48-0.53 | XS4P-7F119-EB | 0.68-0.72 (0.0267-0.0283) |
0.53-0.58 | XS4P-7F119-FB | 0.73-0.77 (0.0287-0.0303) |
0.58-0.63 | XS4P-7F119-GB | 0.78-0.82 (0.0307-0.0322) |
0.63-0.68 | XS4P-7F119-HB | 0.83-0.87 (0.0326-0.0342) |
0.68-0.73 | XS4P-7F119-JB | 0.88-0.92 (0.0346-0.0362) |
0.73-0.78 | XS4P-7F119-KB | 0.93-0.97 (0.0366-0.0381) |
0.78-0.83 | XS4P-7F119-LB | 0.98-1.02 (0.0385-0.0401) |
0.83-0.88 | XS4P-7F119-MB | 1.03-1.07 (0.0405-0.0421) |
0.88-0.93 | XS4P-7F119-NB | 1.08-1.12 (0.0425-0.0440) |
0.93-0.98 | XS4P-7F119-PB | 1.13-1.17 (0.0444-0.0460) |
0.98-1.03 | XS4P-7F119-RB | 1.18-1.22 (0.0464-0.0480) |
1.03-1.08 | XS4P-7F119-SB | 1.23-1.27 (0.0484-0.0500) |
1.08-1.13 | XS4P-7F119-TB | 1.28-1.32 (0.0503-0.0519) |
1.13-1.18 | XS4P-7F119-UB | 1.33-1.37 (0.0523-0.0539) |
1.18-1.23 | XS4P-7F119-VB | 1.38-1.42 (0.0543-0.0559) |
1.23-1.28 | XS4P-7F119-XB | 1.43-1.47 (0.0562-0.0578) |
1.28-1.33 | XS4P-7F119-YB | 1.48-1.52 (0.0582-0.0598) |
1.33-1.38 | XS4P-7F119-ZB | 1.53-1.57 (0.0602-0.0618) |
Solenoid Valve Operation Chart - Torque Converter Engaged
Gear selector base position |
Transmission activated by powertrain control module (PCM) |
4F27E Solenoid Valve Status - Torque Converter Engaged |
|||||
- |
- |
SSA |
SSB |
SSC |
SSD |
SSE |
PCA |
D |
2 |
Turned off |
Included |
Included |
Turned off |
Included |
- |
- |
3 |
Turned off |
Included |
Included |
Turned off |
Turned off |
- |
- |
4 |
Included |
Included |
Included |
Turned off |
Turned off |
- |
Solenoid Valve Operation Chart - Torque Converter Disabled
Gear selector base position |
Transmission activated by powertrain control module (PCM) |
4F27E Solenoid Valve Status - Torque Converter Disabled |
|||||
- |
- |
SSA |
SSB |
SSC |
SSD |
SSE |
PCA |
P, N |
P, N |
Included |
Turned off |
No power |
No power |
No power |
- |
R |
R |
Turned off |
Turned off |
No power |
Turned off |
No power |
- |
D |
1 |
Turned off |
Turned off |
Turned off |
Included |
Included |
- |
- |
1 (M) |
Included |
Included |
Turned off |
Turned off |
Included |
- |
- |
2 |
Turned off |
Turned off |
Turned off |
Turned off |
Included |
- |
- |
3 |
Turned off |
Turned off |
Turned off |
Turned off |
Turned off |
- |
- |
4 |
Included |
Turned off |
Included |
Turned off |
Turned off |
- |
Clutch Disc Usage Table and Clearance Specification
Coupling | Steel discs | Damaged or worn friction elements | Gap, mm (inch) | Spare part no. of selective spring rings | Thickness of selective spring rings, mm (inch) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 1.15-1.25 (0.0452-0.0492) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 1.35-1.45 (0.0531-0.0570) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 1.55-1.65 (0.0610-0.0649) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 1.75-1.85 (0.0688-0.0728) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 1.95-2.05 (0.0767-0.0807) |
Forward motion transmission | 4 | 4 | 1.5-1.8 (0.0590-0.0708 | - | 2.15-2.25 (0.0846-0.0885) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 1.15-1.25 (0.0452-0.0492) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 1.35-1.45 (0.0531-0.0570) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 1.55-1.65 (0.0610-0.0649) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 1.75-1.85 (0.0688-0.0728) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 1.95-2.05 (0.0767-0.0807) |
direct transmission | 3 | 3 | 1.0-1.3 (0.393-0.0511) | - | 2.15-2.25 (0.0846-0.0885) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 1.15-1.25 (0.0452-0.0492) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 1.35-1.45 (0.0531-0.0570) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 1.55-1.65 (0.0610-0.0649) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 1.75-1.85 (0.0688-0.0728) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 1.95-2.05 (0.0767-0.0807) |
Reverse | 2 | 2 | 1.0-1.3 (0.0393-0.0511) | - | 2.15-2.25 (0.0846-0.0885) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 1.75-1.85 (0.0688-0.0728) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 1.95-2.05 (0.0767-0.0807) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 2.15-2.25 (0.0846-0.0885) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 2.35-2.45 (0.0925-0.0964) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 2.55-2.65 (0.1003-0.1043) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 2.75-2.85 (0.1082-0.1122) |
Low/intermediate transmission | 5 | 5 | 2.2-2.5 (0.0866-0.0984) | - | 2.95-3.05 (0.1161-0.1200) |
Intermediate/Overdrive Band Brake Bolt Usage Chart
Bolt length | Ford part number | Bolt head number |
39.0 mm | - | 7 |
38.5mm | - | 6 |
38.0 mm | - | 5 |
37.5 mm. | - | 4 |
37.0 mm | - | 3 |
36.5mm | - | 2 |
36.0 mm | - | 1 |
Reference: Band Brake/Clutch Usage Chart
Broadcast | Forward clutch | Direct clutch | Reverse clutch | Intermediate/Overdrive Band Brake | Low/Reverse Clutch | Low gear single acting clutch | Gear ratio |
P | - | - | - | - | - | - | - |
R | - | - | X | - | X | - | 2.649 |
N | - | - | - | - | - | - | - |
4th gear | - | X | - | X | - | - | 0.726 |
3rd gear | X | X | - | - | - | - | 1.000 |
2nd gear | X | - | - | X | - | - | 1.498 |
1st gear | X | - | - | - | - | X | 2.816 |
1st gear (manual) | X | - | - | - | X | X | 2.816 |
Line pressure table
Transmission | Range | Idle mode (kPa) | Idle mode (PSI) | Limit mode (kPa) | Limit mode (PSI) |
4F27E | P N | 345-450 | 50-65 | 1240-1450 | 180-210 |
4F27E | R | 450-585 | 65-85 | 1930-2310 | 280-335 |
4F27E | D. 2. 1 | 345-450 | 50-65 | 1240-1450 | 180-210 |
Engine speed limit table
Engine | rpm |
1.6L | 2300 - 2650 |
2.0L Zetec-E | 2300 - 2800 |
Torque Specifications
Name | Nm | lb-ft | lb-in |
flange bolts | 48 | 35 | - |
Torque converter to flywheel | 37 | 27 | - |
Select lever cable support bracket | 20 | 15 | - |
Select lever cable grommet | 9 | - | 80 |
Gear selection lever to the gearbox in the block with the drive axle | 9 | - | 80 |
Select lever cable to select shaft | 23 | 17 | - |
Filler pipeline to the gearbox in a block with a drive axle | 8 | - | 71 |
Fill line to select lever cable support bracket | 8 | - | 71 |
Connecting element for connecting the transmission fluid pipeline to the gearbox in the block with the driving axle | 37 | 27 | - |
Transmission fluid line to connector | 25 | 18 | - |
Clip of fastening of the right semiaxis | 25 | 18 | - |
Upper suspension strut nut | 48 | 35 | - |
Battery tray | 25 | 18 | - |
wheel nuts | 85 | 63 | - |
Lower Suspension Arm | 50 | 37 | - |
Rear engine mount | 48 | 35 | - |
Nut of a back support of the engine | 133 | 98 | - |
Roll limiter to subframe | 48 | 35 | - |
Roll limiter to the gearbox in the block with the drive axle | 48 | 35 | - |
exhaust pipe flange | 47 | 35 | - |
Tie rod end to steering knuckle | 48 | 35 | |
Vehicle speed sensor (VSS) | 10 | - | 89 |
Oil sump to the gearbox in a block with a drive axle | 7 | - | 62 |
Transmission range sensor (TR) | 10 | - | 89 |
Turbine shaft speed sensor (TSS) | 10 | - | 89 |
Piston cap for intermediate/overdrive servo unit | 13 | 10 | - |
Hand lever shaft lock shaft | 13 | 10 | - |
Gearbox drive gear in a block with a drive axle | 475 | 350 | - |
parking latch | 13 | 10 | - |
Torque converter housing | 22 | 16 | - |
Main control box | 9 | - | 80 |
Solenoid cable clamp | 10 | - | 89 |
Intermediate/Overdrive Band Brake Anchor | 45 | 33 | - |
Cover of a crankcase of a transmission in a block with a drive axle | 22 | 16 | - |
Working fluid pump to the gearbox in a block with a drive axle | 22 | 16 | - |
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