Engine Cooling System Specifications Lubricants, working fluids, sealants and adhesives Position Specification Motorcraft Super Plus 4 (blue-green) ESD-M97B49-A Motorcraft Super Plus 2000 (orange)...
Description and principle of operation of engine cooling Cars with 1.6L Zetec-SE/1.4L engine Pos. Spare Part No Name 1 - Expansion tank of the cooling system 2 - Thermostat 3 - Cooling Fan Motor and Housing 4 - Radiator 5 -...
Diagnostics and testing of the engine cooling system Special tool Cooling System Pressure Tester 303-396 (24-001-A) Adapter for pressure testing of the cooling system 303-396-03 (24-001-A-03) Inspection and verification 1....
Pinpoint tests of the engine cooling system PINPOINT TEST A: LOSS OF COOLANT STATES DETAILS/RESULTS/ACTIONS A1: CHECK FOR COOLANT LEAKS 1 Visually check for coolant loss. • Is the engine cooling system leaking? →...
Checking the engine cooling system components Pressure test 1. Turn off the engine. 2. Open the hood and install the protective covers on the fenders. WARNING: Never remove the coolant expansion tank while the...
Draining/filling coolant and bleeding air Draining the coolant 1. WARNING: When relieving the cooling system pressure, cover the expansion tank cap with a thick cloth to prevent the risk of scalding from...
Flushing the cooling system 1. To remove rust, sludge and other foreign material from the cooling system, use Premium Cooling System Flush, which is safe for aluminum radiators. For additional...
Thermostat (1.8 l diesel) — removal and installation Special tool Coolant Hose Clamp Remover/Installer 303-397 (24-003) Removal 1. Drain the coolant from the cooling system. For more information, refer to the...
Water pump (1.8 l diesel) — removal and installation Removal 1. Disconnect the ground cable from the battery. 2. Drain the coolant from the cooling system. For more information, refer to the Draining/Filling Coolant and...
Cooling fan — removal and installation Removal 1. Remove the cooling fan motor and housing. For more information, refer to the Motor and Housing chapter in this section. 2. Remove the fan. Installation 1....
Cooling Fan Motor — Removal and Installation Removal 1. Remove the cooling fan motor and housing. For more information, refer to the Motor and Housing chapter in this section. 2. Remove the electric motor. Cut the...
Expansion tank of the cooling system Removal 1. Partially drain the coolant from the cooling system. For more information, refer to the Draining/Filling Coolant and Bleeding the Cooling System chapter in...
Water Pump (1.6L Duratec) — Removal and Installation Removal 1. Drain the coolant from the cooling system. For more information, refer to the Draining/Filling Coolant and Bleeding the Cooling System chapter in this...
Radiator (1.6L Duratec) — removal and installation Special tool Coolant Hose Clamp Remover/Installer 303-397 (24-003) Removal 1. Remove the electric cooling fan. For more information, refer to the Electric Cooling Fan -...
Cooling Fan Motor (1.6L Duratec) Installation 1. Disconnect the electric cooling fan connector. 2. Raise and support the vehicle. Refer to Section 100-02 for additional information. 3. Remove the engine...