Manual gearbox iB5 car Ford Focus 1
IB5 Manual Transmission Specifications
Lubricants, fluids, sealants and adhesives Position Specification High temperature grease ESDM-1C220-A Transmission Fluid for Manual Transmission WSD-M2C200-C Brake...
Lubricants, fluids, sealants and adhesives Position Specification High temperature grease ESDM-1C220-A Transmission Fluid for Manual Transmission WSD-M2C200-C Brake...
Description and function of iB5
General form Pos. Spare Part No Name 1 clutch slave cylinder 2 Gearbox breather 3 input shaft 4 output shaft 5 Differential The iB5 manual transaxle used in the Focus is...
General form Pos. Spare Part No Name 1 clutch slave cylinder 2 Gearbox breather 3 input shaft 4 output shaft 5 Differential The iB5 manual transaxle used in the Focus is...
Bearing check
1. NOTE: Determine the cause of the damage and correct it. Check for damage to the bearing cage at the top or side or in the hole area due to incorrect use of the...
1. NOTE: Determine the cause of the damage and correct it. Check for damage to the bearing cage at the top or side or in the hole area due to incorrect use of the...
Consolidation of the left semiaxis — removal and installation
Special tool Axle shaft oil seal installer 308-039 (16-018) Front axle puller 308-256 (16-089) Axle shaft oil seal replacement tool 308-208 (16-074) Name Specification...
Special tool Axle shaft oil seal installer 308-039 (16-018) Front axle puller 308-256 (16-089) Axle shaft oil seal replacement tool 308-208 (16-074) Name Specification...
Consolidation of the right semiaxis — removal and installation
Special tool Oil Seal Remover 205-078 (21-051) Axle shaft oil seal installer 308-039 (16-018) Name Specification transmission fluid WSD-M2C200-C Withdrawal 1. NOTE: Use...
Special tool Oil Seal Remover 205-078 (21-051) Axle shaft oil seal installer 308-039 (16-018) Name Specification transmission fluid WSD-M2C200-C Withdrawal 1. NOTE: Use...
Gearshift control shaft seal
General equipment: Ring wrench 16 mm Screwdriver Withdrawal 1. Engage third gear. 2. Raise the vehicle. See Section 100-02 for more information. 3. Open the shift and...
General equipment: Ring wrench 16 mm Screwdriver Withdrawal 1. Engage third gear. 2. Raise the vehicle. See Section 100-02 for more information. 3. Open the shift and...
Vehicle speed sensor (VSS) — removal and installation
Withdrawal 1. Raise the car. See Section 100-02 for more information. 2. Disconnect the vehicle speed sensor electrical connector (VSS). 3. Remove VSS. 1. Remove the...
Withdrawal 1. Raise the car. See Section 100-02 for more information. 2. Disconnect the vehicle speed sensor electrical connector (VSS). 3. Remove VSS. 1. Remove the...
Gearbox with drive axle (1.6L Zetec-SE/1.4L) — removal
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Gearbox with drive axle (1.8L/1.6L Zetec-E) — removal
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Gearbox with drive axle (1.6L) — removal
Special tool Mounting bracket for 303-290A engine (21-140A) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
Special tool Mounting bracket for 303-290A engine (21-140A) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
Gearbox with axle (vehicles up to 07.2000) — dismantling
Special tool Pinion Oil Seal Remover 205-078 (15-048) Differential bearing ring remover 205-176 (15-074) Engine/Differential Assembly Stand 205-329 (15-105A) Installer...
Special tool Pinion Oil Seal Remover 205-078 (15-048) Differential bearing ring remover 205-176 (15-074) Engine/Differential Assembly Stand 205-329 (15-105A) Installer...
Gearbox with axle (vehicles after 08.2000) — dismantling
Special tool Drive gear seal remover 205-078 (15-048) Differential bearing inner ring puller 205-176 (15-074) Engine/Differential Support Bracket 205-329 (15-105A) Oil...
Special tool Drive gear seal remover 205-078 (15-048) Differential bearing inner ring puller 205-176 (15-074) Engine/Differential Support Bracket 205-329 (15-105A) Oil...
Gear selector plate — disassembly and assembly
A brief overview of the gear selection mechanism Pos. Spare Part No Name 1 - 5th and reverse gear selector rod guide 2 - Gear select plate 3 - Stop sleeve 4 - Mechanism...
A brief overview of the gear selection mechanism Pos. Spare Part No Name 1 - 5th and reverse gear selector rod guide 2 - Gear select plate 3 - Stop sleeve 4 - Mechanism...
Primary shaft — disassembly and assembly
Special tool 308-045 Bushing/Oil Seal Installer (16-015) General equipment: Double bearing puller Press Name Specification Transmission Fluid for Manual Transmission...
Special tool 308-045 Bushing/Oil Seal Installer (16-015) General equipment: Double bearing puller Press Name Specification Transmission Fluid for Manual Transmission...
Output shaft — disassembly and assembly
Special tool Bearing puller (main instrument) 205-295 (15-050A) 308-045 Bushing/Oil Seal Installer (16-015) Collet for 205-295 307-217 (17-048) General equipment: Double...
Special tool Bearing puller (main instrument) 205-295 (15-050A) 308-045 Bushing/Oil Seal Installer (16-015) Collet for 205-295 307-217 (17-048) General equipment: Double...
Differential — disassembly and assembly
Special tool Adapter for 204-158 (thrust pad) 204-158-01 (14-038-01) Differential bearing installer 205-062 (15-025A) Bearing puller (main instrument) 205-295 (15-050A)...
Special tool Adapter for 204-158 (thrust pad) 204-158-01 (14-038-01) Differential bearing installer 205-062 (15-025A) Bearing puller (main instrument) 205-295 (15-050A)...
Gearbox with axle (vehicles up to 07.2000) — assembly
Special tool Rear wheel bearing ring/seal installer 205-296 (15-085) 308-045 Transmission housing console oil seal installer (16-015) Input Shaft Oil Seal Installer...
Special tool Rear wheel bearing ring/seal installer 205-296 (15-085) 308-045 Transmission housing console oil seal installer (16-015) Input Shaft Oil Seal Installer...
Gearbox with axle (vehicles after 08.2000) — assembly
Special tool Wheel Bearing Cone/Seal Installer 205-296 (15-085) Valve Spring Compressor 303-060 (21-024) Adapter for 303-060 303-060-02 (21-024-02) Adapter for 303-060...
Special tool Wheel Bearing Cone/Seal Installer 205-296 (15-085) Valve Spring Compressor 303-060 (21-024) Adapter for 303-060 303-060-02 (21-024-02) Adapter for 303-060...
Drive Axle Transmission (1.6L Zetec-SE/1.4L) — Installation
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Drive Axle Transmission (1.8L/1.6L Zetec-E) — Installation
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Gearbox with drive axle (1.6L) — installation
Special tool Mounting bracket for 303-290A engine (21-140A) Adapter for 303-290A (21-140) 303-290-01A (21-140-01A) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
Special tool Mounting bracket for 303-290A engine (21-140A) Adapter for 303-290A (21-140) 303-290-01A (21-140-01A) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
External controls iB5
Torque Specifications Name Nm lb-ft lb-in Shift and select cable bushing 9 80 Fastening the gear shift mechanism to the floor 9 80 Exhaust flange bolts 47 35 gear lever...
Torque Specifications Name Nm lb-ft lb-in Shift and select cable bushing 9 80 Fastening the gear shift mechanism to the floor 9 80 Exhaust flange bolts 47 35 gear lever...
Diagnosis and testing of external controls
Because Troubleshooting actually begins with the start of the repair, the following procedure is recommended: 1. Check if you understand the customer's complaint. If...
Because Troubleshooting actually begins with the start of the repair, the following procedure is recommended: 1. Check if you understand the customer's complaint. If...
Lever gear shift mechanism — removal and installation
Withdrawal 1. Remove the shift lever cover. 1. Remove the shift lever handle. 2. Release the cover. Disconnect the connectors (quantity and configuration depends on the...
Withdrawal 1. Remove the shift lever cover. 1. Remove the shift lever handle. 2. Release the cover. Disconnect the connectors (quantity and configuration depends on the...
Gear shift lever — removal and installation
Withdrawal 1. Remove the shift lever cover. 1. Remove the shift lever handle. 2. Release the cover. Disconnect the connectors (quantity and configuration depends on the...
Withdrawal 1. Remove the shift lever cover. 1. Remove the shift lever handle. 2. Release the cover. Disconnect the connectors (quantity and configuration depends on the...
Gearshift cables — removal and installation
Withdrawal 1. Remove the gearshift mechanism. For more information, refer to the Gear Shift Mechanism, Removal and Installation chapter available in this section. 2....
Withdrawal 1. Remove the gearshift mechanism. For more information, refer to the Gear Shift Mechanism, Removal and Installation chapter available in this section. 2....
Gear lever — disassembly and assembly
General view of the gear shift mechanism Pos. Spare Part No Name 1 - Base plate 2 - Mounting plate 3 - Gear lever with bushings 4 - gear lever knob 5 - Bracket lever 6 -...
General view of the gear shift mechanism Pos. Spare Part No Name 1 - Base plate 2 - Mounting plate 3 - Gear lever with bushings 4 - gear lever knob 5 - Bracket lever 6 -...
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Focus 2
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Focus 1
- General information
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- Schematic diagrams
Focus Turnier 1
- General information
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- Clutch and drive shafts
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Focus 1
- General information
- Using the manual
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- Power unit
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- Engine 1.4/1.6 Zetec-SE
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- Electronic Function Group
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