Manual gearbox iB5 car Ford Focus 1
IB5 Manual Transmission Specifications
Lubricants, working fluids, sealants and adhesives Position Specification High temperature grease ESDM-1C220-A Transmission fluid for manual transmission WSD-M2C200-C...
Lubricants, working fluids, sealants and adhesives Position Specification High temperature grease ESDM-1C220-A Transmission fluid for manual transmission WSD-M2C200-C...
Description and operating principle of iB5
General appearance Pos. Spare Part No Name 1 Clutch slave cylinder 2 Gearbox breather 3 Primary shaft 4 Secondary shaft 5 Differential The manual transmission in the iB5...
General appearance Pos. Spare Part No Name 1 Clutch slave cylinder 2 Gearbox breather 3 Primary shaft 4 Secondary shaft 5 Differential The manual transmission in the iB5...
Checking bearings
1. NOTE: Determine the cause of the damage and correct it. Check for damage to the bearing cage at the top or side or in the bore area due to improper use of the special...
1. NOTE: Determine the cause of the damage and correct it. Check for damage to the bearing cage at the top or side or in the bore area due to improper use of the special...
Left axle shaft seal — removal and installation
Special tool Tool for installing oil seal of half-shaft 308-039 (16-018) Front axle puller 308-256 (16-089) Tool for replacing the oil seal of the half-shaft 308-208...
Special tool Tool for installing oil seal of half-shaft 308-039 (16-018) Front axle puller 308-256 (16-089) Tool for replacing the oil seal of the half-shaft 308-208...
Right axle shaft seal — removal and installation
Special tool Oil Seal Remover 205-078 (21-051) Tool for installing oil seal of half-shaft 308-039 (16-018) Name Specification Transmission fluid WSD-M2C200-C Removal 1....
Special tool Oil Seal Remover 205-078 (21-051) Tool for installing oil seal of half-shaft 308-039 (16-018) Name Specification Transmission fluid WSD-M2C200-C Removal 1....
Gear shift control shaft seal
General equipment: Open-end wrench 16mm Screwdriver Removal 1. Engage third gear. 2. Raise the vehicle. Refer to Section 100-02 for additional information. 3. Open the...
General equipment: Open-end wrench 16mm Screwdriver Removal 1. Engage third gear. 2. Raise the vehicle. Refer to Section 100-02 for additional information. 3. Open the...
Vehicle Speed Sensor (VSS) — Removal and Installation
Removal 1. Raise the vehicle. Refer to Section 100-02 for additional information. 2. Disconnect the vehicle speed sensor (VSS) electrical connector. 3. Remove VSS. 1....
Removal 1. Raise the vehicle. Refer to Section 100-02 for additional information. 2. Disconnect the vehicle speed sensor (VSS) electrical connector. 3. Remove VSS. 1....
Gearbox with driving axle (1.6L Zetec-SE/1.4L) — removal
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Gearbox with leading axle (1.8L/1.6L Zetec-E) — removal
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Gearbox with driving axle (1.6L) — removal
Special tool Support crossmember for engine 303-290A (21-140A) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
Special tool Support crossmember for engine 303-290A (21-140A) Adapter for 303-290A (21-140) 303-290-01 (21-140-01) Adapter for 303-290A (21-140) 303-290-02 (21-140-02)...
Gearbox with axle (cars up to 07.2000) — disassembly
Special tool Pinion Oil Seal Remover 205-078 (15-048) Differential Bearing Ring Puller 205-176 (15-074) Assembly stand for engine/differential 205-329 (15-105A)...
Special tool Pinion Oil Seal Remover 205-078 (15-048) Differential Bearing Ring Puller 205-176 (15-074) Assembly stand for engine/differential 205-329 (15-105A)...
Gearbox with axle (cars after 08.2000) — disassembly
Special tool Pinion Seal Remover 205-078 (15-048) Differential Bearing Inner Race Puller 205-176 (15-074) Engine/Differential Mounting Bracket 205-329 (15-105A) Oil pan...
Special tool Pinion Seal Remover 205-078 (15-048) Differential Bearing Inner Race Puller 205-176 (15-074) Engine/Differential Mounting Bracket 205-329 (15-105A) Oil pan...
Gear Selector Plate — Disassembly and Assembly
Brief overview of the gear selection mechanism Pos. Spare Part No Name 1 - Guide bushing of the fifth and reverse gear selection rod 2 - Gear selector plate 3 - Locking...
Brief overview of the gear selection mechanism Pos. Spare Part No Name 1 - Guide bushing of the fifth and reverse gear selection rod 2 - Gear selector plate 3 - Locking...
Primary shaft — disassembly and assembly
Special tool Crankcase Extended Part Bushing/Oil Seal Installer 308-045 (16-015) General equipment: Double support puller Press Name Specification Transmission fluid for...
Special tool Crankcase Extended Part Bushing/Oil Seal Installer 308-045 (16-015) General equipment: Double support puller Press Name Specification Transmission fluid for...
Secondary shaft — disassembly and assembly
Special tool Bearing Puller (Main Tool) 205-295 (15-050A) Crankcase Extended Part Bushing/Oil Seal Installer 308-045 (16-015) Collet for 205-295 307-217 (17-048) General...
Special tool Bearing Puller (Main Tool) 205-295 (15-050A) Crankcase Extended Part Bushing/Oil Seal Installer 308-045 (16-015) Collet for 205-295 307-217 (17-048) General...
Differential — disassembly and assembly
Special tool Adapter for 204-158 (thrust gasket) 204-158-01 (14-038-01) Differential Bearing Installation Tool 205-062 (15-025A) Bearing Puller (Main Tool) 205-295...
Special tool Adapter for 204-158 (thrust gasket) 204-158-01 (14-038-01) Differential Bearing Installation Tool 205-062 (15-025A) Bearing Puller (Main Tool) 205-295...
Gearbox with axle (cars up to 07.2000) — assembly
Special tool Rear Wheel Hub Bearing Ring/Seal Installer 205-296 (15-085) Tool for installing oil seal of console part of gearbox housing 308-045 (16-015) Primary Shaft...
Special tool Rear Wheel Hub Bearing Ring/Seal Installer 205-296 (15-085) Tool for installing oil seal of console part of gearbox housing 308-045 (16-015) Primary Shaft...
Gearbox with axle (cars after 08.2000) — assembly
Special tool Wheel Bearing Inner Ring/Seal Installer 205-296 (15-085) Valve Spring Compressor 303-060 (21-024) Adapter for 303-060 303-060-02 (21-024-02) Adapter for...
Special tool Wheel Bearing Inner Ring/Seal Installer 205-296 (15-085) Valve Spring Compressor 303-060 (21-024) Adapter for 303-060 303-060-02 (21-024-02) Adapter for...
Gearbox with leading axle (1.6L Zetec-SE/1.4L) — installation
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-03 (21-140-03) Adapter for 303-290 303-290-05...
Gearbox with leading axle (1.8L/1.6L Zetec-E) — installation
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Special tool Engine support beam 303-290 (21-140) Adapter for 303-290 303-290-01 (21-140-01) Adapter for 303-290 303-290-02 (21-140-02) Adapter for 303-290 303-290-03...
Gearbox with leading axle (1.6L) — installation
Special tool Support crossmember for engine 303-290A (21-140A) Adapter for 303-290A (21-140) 303-290-01A (21-140-01A) Adapter for 303-290A (21-140) 303-290-02...
Special tool Support crossmember for engine 303-290A (21-140A) Adapter for 303-290A (21-140) 303-290-01A (21-140-01A) Adapter for 303-290A (21-140) 303-290-02...
External controls of the iB5
Tightening torque specifications Name Nm pound-foot pound-inch Gear shift and selection cable bushing 9 80 Fastening the gear shift mechanism to the floor 9 80 Exhaust...
Tightening torque specifications Name Nm pound-foot pound-inch Gear shift and selection cable bushing 9 80 Fastening the gear shift mechanism to the floor 9 80 Exhaust...
Diagnostics and testing of external controls
Since troubleshooting actually begins with the start of repairs, the following procedure is recommended: 1. Check if the customer's complaint is clear to you. If...
Since troubleshooting actually begins with the start of repairs, the following procedure is recommended: 1. Check if the customer's complaint is clear to you. If...
Gear shift lever mechanism — removal and installation
Removal 1. Remove the gear shift lever cover. 1. Remove the gear shift knob. 2. Release the lid. Disconnect the connectors (the number and configuration depend on the...
Removal 1. Remove the gear shift lever cover. 1. Remove the gear shift knob. 2. Release the lid. Disconnect the connectors (the number and configuration depend on the...
Gear Shift Lever — Removal and Installation
Removal 1. Remove the gear shift lever cover. 1. Remove the gear shift knob. 2. Release the lid. Disconnect the connectors (the number and configuration depend on the...
Removal 1. Remove the gear shift lever cover. 1. Remove the gear shift knob. 2. Release the lid. Disconnect the connectors (the number and configuration depend on the...
Gear Shift Cables — Removal and Installation
Removal 1. Remove the gear shift mechanism. For more information, refer to the Gear Shift Mechanism, Removal and Installation chapter in this section. 2. Raise the...
Removal 1. Remove the gear shift mechanism. For more information, refer to the Gear Shift Mechanism, Removal and Installation chapter in this section. 2. Raise the...
Gear Shift Lever — Disassembly and Assembly
General view of the gear shift mechanism Pos. Spare Part No Name 1 - Support plate 2 - Mounting plate 3 - Gear shift lever with bushings 4 - Gear Shift Lever Handle 5 -...
General view of the gear shift mechanism Pos. Spare Part No Name 1 - Support plate 2 - Mounting plate 3 - Gear shift lever with bushings 4 - Gear Shift Lever Handle 5 -...
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