Contents: Lubricants, working fluids, sealants… ↳ Filling volumes ↳ Gear ratios ↳ Measuring and adjusting shims ↳ Tightening torque specification ↳
Lubricants, working fluids, sealants and adhesives
| Position | Specification |
| High temperature grease | ESDM-1C220-A |
| Transmission fluid for manual transmission | WSD-M2C200-C |
| Super DOT 4 Brake Fluid | ESD-M6C57-A |
| Universal sealant (Hylomar) | ESEE-M4G1008-A |
| End Cap Sealant | WSE-M4G323-A4 |
| Sealant for gearbox housing in block with drive axle | WSK-M2G348-A5 |
Filling volumes
| l | |
| Transmission fluid for manual transmission (5-10 mm below the edge of the inspection hole). | 2,3 |
Gear ratios
| Zetec-SE 1.4L and 1.6L | 1.6L Zetec-SE FFV | 1.8L Zetec-E | 2.0L SPI | |
| 1st gear | 3,154 | 3,154 | 3,154 | 3,154 |
| 2nd gear | 1,926 | 1,926 | 1,926 | 1,926 |
| 3rd gear | 1,281 | 1,281 | 1,281 | 1,281 |
| 4th gear | 0,951 | 0,951 | 0,951 | 0,951 |
| 5th gear | 0,756 | 0,756 | 0,756 | 0,756 |
| Reverse gear | 3,615 | 3,615 | 3,615 | 3,615 |
| Main gear | 4,059 | 4,059 | 4,059 | 3,610 |
Measuring and adjusting shims
| Name | mm |
| Measuring gasket | 3,8 |
| Nomenclature of adjusting shims (with 0.1 mm resolution) | 0,1 - 0,7 |
Tightening torque specification
| Name | Nm | pound-foot | pound-inch |
| Driven cylindrical gear to differential | 90 | 66 | - |
| Clutch slave cylinder | 10 | - | 89 |
| Gear selection lever | 22 | 16 | - |
| Gearbox housing in block with drive axle | 25 | 21 | - |
| 5th gear housing to gearbox housing in block with drive axle (vehicles manufactured up to 07.2000) | 13 | 10 | - |
| 5th gear housing to gearbox housing in block with drive axle (vehicles manufactured from 08.2000 onwards) | 17 | 13 | - |
| Gear Selection Locking Mechanisms | 25 | 18 | - |
| Reverse light switch | 18 | 13 | - |
| End cover of the gearbox housing in block with the driving axle | 12 | 9 | - |
| Flange bolts - gearbox in block with drive axle to engine | 47 | 35 | - |
| Engine roll limiter to engine | 48 | 35 | - |
| Engine tilt limiter to subframe | 48 | 35 | - |
| Rear Engine Mount Bracket | 80 | 59 | - |
| Rear engine mount | 48 | 35 | - |
| Intake exhaust pipe | 47 | 35 | - |
| Lower control arm to steering knuckle | 47 | 35 | - |
| Rear Engine Mount Connection | 10 | - | 89 |
| Bracket for fastening the intermediate bearing of the right half-shaft of the front drive axle | 25 | 18 | - |
| Selector lever to gear selector shaft | 25 | 18 | - |
| Shift Cable Cover | 5 | - | 44 |
| Shift Cable Bracket | 20 | 15 | - |
| Bracket for high pressure line of clutch slave cylinder | 28 | 21 | - |
| Upper nut of suspension strut | 48 | 35 | - |
| Battery box | 25 | 18 | - |
| Gear selector finger (vehicles manufactured up to 07.2000) | 17 | 13 | - |
| Transmission Fluid Filler Cap | 35 | 26 | - |
| Wheel nuts | 126 | 93 | - |
| Rear engine mount mounting nut | 133 | 98 | - |
[The text is available on the specified website info portal: FORDBOOK]