IB5 Manual Transmission Specifications

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Lubricants, fluids, sealants and adhesives


PositionSpecification
High temperature greaseESDM-1C220-A
Transmission Fluid for Manual TransmissionWSD-M2C200-C
Brake Fluid Super DOT 4ESD-M6C57-A
Universal sealant (Hylomar)ESEE-M4G1008-A
End Cap SealantWSE-M4G323-A4
Sealant for the gearbox housing in the block with the drive axleWSK-M2G348-A5

Refueling volumes


l
Transmission Fluid for Manual Transmission (5-10 mm below the edge of the control hole).2,3

Gear ratios


Zetec-SE 1.4L and 1.6L1.6L Zetec-SE FFV1.8L Zetec-E2.0L SPI
1st gear3,1543,1543,1543,154
2nd gear1,9261,9261,9261,926
3rd gear1,2811,2811,2811,281
4th gear0,9510,9510,9510,951
5th gear0,7560,7560,7560,756
Reverse gear3,6153,6153,6153,615
main gear4,0594,0594,0593,610

Measuring and shims


Namemm
Measuring pad3,8
Nomenclature of shims (with a resolution of 0.1 mm)0,1 - 0,7

Torque specification


NameNmlb-ftlb-in
Driven spur gear to differential9066-
clutch slave cylinder10-89
Gear selector2216-
Transmission housing in a block with a drive axle2521-
5th gear housing to the gearbox housing in the block with the drive axle (vehicles manufactured up to 07.2000)1310-
5th gear housing to the gearbox housing in the block with the drive axle (vehicles manufactured since 08.2000)1713-
Gear select locks2518-
Reversing light switch1813-
End cover of the gearbox housing in the block with the drive axle129-
Flange bolts - transaxle to engine4735-
Engine roll limiter to engine4835-
Engine roll limiter to subframe4835-
Bracket, rear engine mount8059-
Rear engine mount4835-
Receiving exhaust pipe4735-
Lower suspension arm to steering knuckle4735-
Link rear engine mount10-89
Bracket of fastening of the intermediate bearing of the right semiaxle of the forward leading bridge2518-
Selection lever to gear selection shaft2518-
shift cable cover5-44
Bracket for shift cables2015-
Bracket for high pressure line of clutch slave cylinder2821-
Upper suspension strut nut4835-
Battery box2518-
Gear selector (vehicles manufactured up to 07.2000)1713-
Transmission fluid filler cap3526-
wheel nuts12693-
Nut of fastening of a back support of the engine13398-







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