Checking the oil level in a manual transmission (every 20,000 km or 12 months) (Transit 2)

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1. The manual transmission does not have a dipstick for measuring the level. To perform the check, raise the vehicle and support it securely on supports so that it remains level. On the side of the gearbox housing you will find the oil filler and level measuring plug. Unscrew and remove it. If the oil level is correct, the oil should reach the bottom edge of the hole (see Figure 22.1).

Figure 22.1a. Filler and level plug (A) and drain plug (B) on type «G» gearbox.

Figure 22.1a. Filler and level plug (A) and drain plug (B) on type "G" gearbox.


Figure 22.1b. Filler and level measuring plug (A) and drain plug (B) on the MT75 gearbox.

Figure 22.1b. Filler and level measuring plug (A) and drain plug (B) on the MT75 gearbox.


2. If the oil level does not reach the hole, add the required amount of oil using a syringe or plastic tube. Make sure by referring to the section "Lubricants, fluids and volumes" at the beginning of this Chapter that you are using the recommended oil according to the type of gearbox.

3. Reinstall the oil filler and level plug and tighten it to the specified torque. After taking the car for a short drive, inspect the gearbox for leaks.

4. The need for frequent replenishment of the oil level can only be caused by a leak that must be found and corrected immediately.

5. The G and MT75 type transmissions also have a drain plug, so although changing the transmission fluid is not part of the maintenance schedule, it is often useful to drain the oil and replace it with new oil if the vehicle has high mileage, or if the transmission has been repaired or completely disassembled. Unfortunately, this is not possible on the N type gearbox which does not have a drain plug.

6. To drain the oil, place a drain pan under the drain plug located at the bottom or lower part of the crankcase, then unscrew the plug and allow the oil to drain. When finished, reinstall the plug, then fill the transmission with oil as described above.






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