Fuel and exhaust system of car Ford Transit 2
Emission Control System — technical data
Basic information Non-turbocharged engines - Fuel tank mounted in the center of the vehicle, high-pressure fuel pump of the distributor type, direct injection. Some...
Basic information Non-turbocharged engines - Fuel tank mounted in the center of the vehicle, high-pressure fuel pump of the distributor type, direct injection. Some...
General information and precautions
General information The fuel system consists of a centrally mounted fuel tank, a mechanical fuel pump (only for later models), fuel filter with water separator,...
General information The fuel system consists of a centrally mounted fuel tank, a mechanical fuel pump (only for later models), fuel filter with water separator,...
Fuel system — filling with fuel and bleeding air
1. After disconnecting a part of the fuel supply system or fuel leaking, it is necessary to fill and bleed the system to remove any air that may have entered the system...
1. After disconnecting a part of the fuel supply system or fuel leaking, it is necessary to fill and bleed the system to remove any air that may have entered the system...
Air filter — removal and installation
Note: Many different types of air filters have been fitted to Ford Transit Diesel engines over the life of the engine, these varying according to engine power output,...
Note: Many different types of air filters have been fitted to Ford Transit Diesel engines over the life of the engine, these varying according to engine power output,...
Maximum engine speed — checking and adjustment
Caution: The maximum speed limit screw is only installed on certain versions of the high pressure fuel pump and is sealed by the manufacturer at the factory using paint...
Caution: The maximum speed limit screw is only installed on certain versions of the high pressure fuel pump and is sealed by the manufacturer at the factory using paint...
Thermostatic idle speed sensor — removal, installation and adjustment
1. On pre-1992 models, a thermostatic sensor in the cooling system controls the idle speed control lever on the fuel pump to increase the idle speed when the engine is...
1. On pre-1992 models, a thermostatic sensor in the cooling system controls the idle speed control lever on the fuel pump to increase the idle speed when the engine is...
Solenoid valve — description, removal and installation
Warning: Be careful. to prevent dirt from getting into the fuel pump during this procedure. Description 1. The electromagnetic valve is installed on the high-pressure...
Warning: Be careful. to prevent dirt from getting into the fuel pump during this procedure. Description 1. The electromagnetic valve is installed on the high-pressure...
High-pressure fuel pump — removal and installation
Caution: Be careful not to get any dirt into the feed pump or injector lines during this procedure. When reinstalling, new O-rings must be used on the fuel line...
Caution: Be careful not to get any dirt into the feed pump or injector lines during this procedure. When reinstalling, new O-rings must be used on the fuel line...
Fuel injection advance — testing methods and adjustment methods
1. Injection adjustment is only necessary if the high-pressure fuel pump or the toothed drive belt have been damaged. In other cases, no adjustment is required. 2....
1. Injection adjustment is only necessary if the high-pressure fuel pump or the toothed drive belt have been damaged. In other cases, no adjustment is required. 2....
Fuel injection advance — checking and adjustment
Note: The setting pins described in the previous section will be needed for subsequent checking and adjustment. Do not attempt to rotate the engine with any of the dowel...
Note: The setting pins described in the previous section will be needed for subsequent checking and adjustment. Do not attempt to rotate the engine with any of the dowel...
Fuel injectors — inspection, removal and installation
Warning: Use extreme caution when working with fuel injectors. Never place your hands or other body parts under the jet of injectors, as high operating pressure can...
Warning: Use extreme caution when working with fuel injectors. Never place your hands or other body parts under the jet of injectors, as high operating pressure can...
Fuel injector delivery pipes — removal and installation
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Fuel filter — removal and installation
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Accelerator cable — removal, installation and adjustment
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Removal 1. Disconnect the negative battery cable. 2. According to the engine type, please refer to section 3 and remove the air cleaner if access to the fuel pump is...
Accelerator pedal — removal and installation
Removal Non-turbocharged engines and turbocharged models before 1995 1. Disconnect the negative battery cable. 2. Use the lever to remove the retainer and separate the...
Removal Non-turbocharged engines and turbocharged models before 1995 1. Disconnect the negative battery cable. 2. Use the lever to remove the retainer and separate the...
Fuel level sensor — removal and installation
Removal 1. Remove the fuel tank as described in section 16 . 2. Remove the sensor from the tank. There is a Ford tool for this (number 23-014), hooked onto the...
Removal 1. Remove the fuel tank as described in section 16 . 2. Remove the sensor from the tank. There is a Ford tool for this (number 23-014), hooked onto the...
Fuel tank — removal, maintenance and installation
Please note: The fuel tank does not have a drain plug, so it is advisable to drain as much fuel as possible before removing it. Siphon out any remaining fuel from the...
Please note: The fuel tank does not have a drain plug, so it is advisable to drain as much fuel as possible before removing it. Siphon out any remaining fuel from the...
Fuel pump — removal and installation
Removal 1. Disconnect the negative battery cable. 2. For better access, unscrew the two bolts and remove the fuel pump shield (see Figure 17.2). Figure 17.2....
Removal 1. Disconnect the negative battery cable. 2. For better access, unscrew the two bolts and remove the fuel pump shield (see Figure 17.2). Figure 17.2....
Intake manifold — removal and installation
Please note: The design of the intake manifold and its fittings varied significantly depending on the year of manufacture, engine output and the equipment installed (eGR...
Please note: The design of the intake manifold and its fittings varied significantly depending on the year of manufacture, engine output and the equipment installed (eGR...
Exhaust manifold — removal and installation
Engines without turbocharging Removal 1. Disconnect the negative battery cable. 2. For better access, separate the air cleaner inlet pipe from the intake manifold or...
Engines without turbocharging Removal 1. Disconnect the negative battery cable. 2. For better access, separate the air cleaner inlet pipe from the intake manifold or...
Turbocharging — description and precautions
Description 1. On turbocharged engines, turbocharging increases engine output by raising the pressure in the intake manifold above atmospheric pressure. Thus, the supply...
Description 1. On turbocharged engines, turbocharging increases engine output by raising the pressure in the intake manifold above atmospheric pressure. Thus, the supply...
Turbocharging — removal and installation
Models produced before 1992 Removal 1. Disconnect the negative battery cable. 2. Remove the air filter as described in section 3 . 3. Loosen the bolts, disconnect the...
Models produced before 1992 Removal 1. Disconnect the negative battery cable. 2. Remove the air filter as described in section 3 . 3. Loosen the bolts, disconnect the...
Turbocharging — inspection and repair
1. After removing the turbocharger, inspect the housing for cracks or other visible damage. 2. By quickly rotating the compressor or turbine wheel, make sure that the...
1. After removing the turbocharger, inspect the housing for cracks or other visible damage. 2. By quickly rotating the compressor or turbine wheel, make sure that the...
Exhaust system — basic information and replacement of components
1. The exhaust system consists of many sections and includes a catalytic converter on some models (see Figure 23.1). Figure 23.1. Typical exhaust system components: 1....
1. The exhaust system consists of many sections and includes a catalytic converter on some models (see Figure 23.1). Figure 23.1. Typical exhaust system components: 1....
Exhaust emission control systems — general information
1. Some engines in the Transit Diesel series are equipped with systems designed to reduce the emission of harmful combustion by-products into the atmosphere. 2. The...
1. Some engines in the Transit Diesel series are equipped with systems designed to reduce the emission of harmful combustion by-products into the atmosphere. 2. The...
Emission Control Systems — checking and replacing parts
Crankcase ventilation system Examination 1. If you think the system is faulty, first make sure that there is no deposit on the hoses. If the vehicle has high mileage,...
Crankcase ventilation system Examination 1. If you think the system is faulty, first make sure that there is no deposit on the hoses. If the vehicle has high mileage,...
Lucas Epic Electronic Fuel Injection System — description and precautions
Description 1. Since 1992, the fuel delivery and emission control systems on turbocharged engines have been controlled by the Lucas EPI engine management system (see...
Description 1. Since 1992, the fuel delivery and emission control systems on turbocharged engines have been controlled by the Lucas EPI engine management system (see...
Lucas Epic System Sensors — general information, inspection, removal, and installation
General information about ECU (electronic control unit) 1. This device is the heart of the engine management system, controlling fuel injection and reducing toxicity...
General information about ECU (electronic control unit) 1. This device is the heart of the engine management system, controlling fuel injection and reducing toxicity...
Intercooling — basic information, removal and installation
Basic information 1. Intercooling has been installed on some turbocharged engines since 1997. Before entering the engine, compressed air is cooled in a so-called "air"...
Basic information 1. Intercooling has been installed on some turbocharged engines since 1997. Before entering the engine, compressed air is cooled in a so-called "air"...
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Transit 2
- General information
- User manual
- Maintenance
- Troubleshooting
- Power unit
- Engine in the car
- Engine overhaul
- Cooling and heating
- Fuel and exhaust system
- Engine electrical equipment
- Transmission
- Clutch
- Manual gearbox
- Automatic gearbox
- Cardan and rear axle
- Chassis
- Brake system
- Steering system
- Front suspension
- Body
- Exterior
- Interior
- Doors, locks and windows
- Electrical equipment
- Equipment and devices
- Electrical circuits