Overhaul of the car engine Ford Transit 2

Removal and overhaul — specifications
Cylinder head Valve seat angle: Inlet valves - 30°-30° 30' Exhaust valves - 45°-45° 30' Inner diameter of valve guide bushing (all valves) — 8.982-9.013 mm Intake valves...

Removal and overhaul — general information
How to use this Chapter This Section of Chapter 2 covers engine removal and installation, repairs that require the engine to be removed from the vehicle, and major...

Engine overhaul — general information
It is not always easy to determine when an engine needs a complete overhaul, or whether it needs one at all. In this case, various factors must be taken into account....

Engine Removal — methods and precautions
Before you begin removing the engine from your vehicle for major or general repairs, there are some preliminary steps that need to be taken. The choice of location for...

Engine (non-turbocharged) — removal and installation
Attention: Please read the entire section, including the message at the beginning section 3 , before you begin removing the engine. This section describes how to remove...

Engine (turbocharged) — removal and installation
Attention: Please read the entire section, including the message at the beginning section 3 before you begin removing the engine. This section describes how to remove...

Engine (non-turbocharged) with gearbox — removal and installation
Attention: Please read the entire section, including the message at the beginning section 3 , before you begin removing the engine. This section describes how to remove...

Engine (turbocharged) and gearbox — removal and installation
Attention: Please read the entire section, including the message at the beginning section 3 before you begin removing the engine. This section describes how to remove...

Engine overhaul — disassembly procedure
1. Engine disassembly and repair are much easier with an engine mounted on a mounting stand. A stand can often be rented inexpensively from a mechanical workshop....

Cylinder head — disassembly
Please note: new or reconditioned cylinder heads are always available at our dealerships or auto service workshops. Because disassembling and inspecting a cylinder head...

Cylinder head and valve train components — cleaning and inspection
Note: Always check first what parts are available before planning any major repairs. Ford dealer or a good engine repair specialist (spare parts supplier), may be able...

Cylinder head assembly
1. Before assembling the cylinder head, first make sure that it is completely clean and that no grinding paste remains in the head or on the valves and guides. Use...

Cylinder head — inspection, installation
Figure 12.12. ... and remove the tappets one by one, storing them in the order they were removed. Inspection 13. Inspect the camshaft bearings and camshaft lobes for...

Connecting rod and piston group — removal
Caution: Always check first what parts are available before planning any major repairs. A Ford dealer, a good engine repair specialist, or a parts supplier may be able...

Crankshaft — removal
Note: The crankshaft can only be removed after the engine has been removed. We also believe that the gearbox, flywheel, timing belt, cylinder head, oil pan, oil pump,...

Cylinder block and crankcase — cleaning and inspection
Note: Always check first what parts are available before planning any action. A Ford dealer or a good engine repair specialist may be able to offer you alternatives that...

Connecting rod and piston group — inspection
Note: Check what replacement parts are available before planning any major repairs; contact Section 1 . A Ford dealer or a reputable engine repair and parts specialist...

Crankshaft — inspection
Note: Check what replacement parts are available before performing any major repairs. Your Ford dealer, engine repair specialist, or parts supplier can help you overcome...

Main and connecting rod bearings — inspection
Note: Check what replacement parts are available before performing any major repairs by referring to Section 1. Your Ford dealer, engine repair specialist, or parts...

Engine Overhaul — assembly sequence
1. Before you begin assembling the engine, make sure you have all the necessary new parts, gaskets and seals, as well as the necessary tools and materials. Read through...

Piston rings — installation
1. Before installing new piston rings, the ring gaps must be measured. Lay out the connecting rod and piston group and sets of new rings so that the gaps in the ring...

Crankshaft — shaft installation and main bearing clearance check
Please note: New bolts will be required when installing the crankshaft main bearing caps. 1. Both the cylinder block and crankshaft must be cleaned, inspected and...

Connecting rod and piston group — installation and checking of the working clearance in the connecting rod lower head bearings
1. Before installing the connecting rod and piston group parts, the cylinder bores must be thoroughly cleaned, the chamfer must be removed from the top edge of each...

Engine — test run after major overhaul
1. After installing the engine in the vehicle, recheck the engine oil and coolant levels. 2. Make a final check that everything is connected and that there are no rags...

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