Car clutch repair Ford Focus 1

Manual transmission specifications
Lubricants, sealants and adhesives Elements Specification iB5 Manual Transmission Fluid: WSD-M2C200-C Transmission fluid for manual transmission MTX-75: WSD-M2C200-C...

General information about manual transmission
This section contains diagnostics, checks and general maintenance procedures for the iB5 manual transmission, MTX-75 manual transmission, MT-285 manual transmission and...

Clutch diagnostics and checks
Because fault diagnosis actually begins with the start of repair, the following procedure is recommended: 1. Check if you clearly understand what the client's problem...

Pinpoint clutch tests
PINPOINT TEST A: CLUTCH SLIP STATES DETAILS/RESULTS/ACTIONS A1: CHECK CLUTCH SLIP. 1 Block the wheels and apply the parking brake. 2 Drive the START position. 3 Start...

Clutch control diagnostics and checks
Because Troubleshooting begins with the start of repair, the following procedure is recommended: 1. Check if you clearly understand what the client's problem is. If...

Checking the clutch slave cylinder
Vehicles with manual transmission MTX-75 1. Check the clutch slave cylinder together with the clutch release bearing: For leaks Case Vehicles with manual transmission...

Bleeding the iB5 clutch system
Special tool Vacuum/Pressure Hand Pump 416-D001 (23-036A) Name Specification Brake Fluid Super DOT 4 ESD-M6C57-A WARNING: Do not allow brake fluid to come into contact...

Bleeding the MTX-75 Clutch System
Special tool Vacuum/Pressure Hand Pump 416-001D (23-036A) Name Specification Brake Fluid Super DOT 4 ESD-M6C57-A WARNING: Avoid contact of brake fluid with skin and...

Bleeding the clutch system MT285
Special tool Manual vacuum/pressure pump 416-D001 (23-036A) General Equipment: Syringe Name Specification Brake Fluid Super DOT 4 ESD-M6C57-A WARNING: Brake fluid...

IB5 shift cable adjustment
General equipment: Drill with a diameter of 3 mm. 1. Move the gearshift mechanism to neutral position. 2. Release the shift lever cover. 3. NOTE: Insert the drill...

MTX-75 Shift Cable Adjustment
Special tool Gear Lever Alignment Tool 307-350A (16-088A) Gear Lever Alignment Tool 308-436 (16-097) All cars 1. NOTE: Check if the shift lever is in neutral position....

Shift Cable Adjustment MT285
Special tool Shift Lever Alignment Tool 308-273 (16-088A) 1. Disconnect the shift lever boot from the floor console. 2. Using the special tool, lock the shift lever. 3....

IB5 mechanical box clutch
Type Single plate dry clutch Drive unit Hydraulic Outside diameter 210 mm Pedal travel (unregulated) 133±3mm Torque specification Name Nm lb-ft lb-in Clutch pressure...

MTX-75 Manual Clutch
Type Single plate dry clutch Drive unit Hydraulic Outside diameter (2.0L Zetec-E, 1.8L Endura-DI, 1.8L DuraTorq TDCI) 228 mm Pedal travel (unregulated) 133±3mm...

MT285 mechanical box clutch
Name Type Single plate dry clutch Drive unit Hydraulic Outside diameter 228 mm Pedal travel (unregulated) 133±3mm Tightening torques Name Nm lb-ft lb-in Clutch pressure...

IB5 clutch controls
Lubricants, sealants and adhesives Elements Specification Brake Fluid Super DOT 4 ESD-M6C57-A High temperature grease ESDM-1C220-A Clutch controls Drive unit Hydraulic...

IB5 clutch master cylinder
Name Specification Brake fluid (Super DOT 4) ESD-M6C57-A Withdrawal 1. Standard preparatory operations: Note the key code of the audio system. Check the preset radio...

IB5 clutch slave cylinder
Name Specification High temperature grease ESDM-1C220-A Withdrawal 1. Remove the gearbox. See Section 308-03A / 308-03B / 308-03C for more information. 2. WARNING: Avoid...

MTX-75 Clutch Controls
Lubricants, fluids, sealants and adhesives Position Specification Sealant for clutch slave cylinder ESK-M4G269-A Brake fluid (Super DOT 4) ESD-M6C57-A Clutch controls...

MTX-75 Clutch Master Cylinder
Name Specification Brake fluid (Super DOT 4) ESD-M6C57-A Withdrawal 1. Standard preparatory operations: Note the radio key code. Check the preset radio stations....

MTX-75 Clutch Slave Cylinder
Name Specification sealant ESK-M4G269-A High temperature grease ESDM-1C220-A Withdrawal 1. Remove the transmission. Refer to Section 308-03A / 308-03B / 308-03C for more...