Car clutch repair Ford Focus 1

Manual Transmission Specifications
Lubricants, sealants and adhesives Elements Specification Transmission fluid for manual transmission iB5: WSD-M2C200-C Transmission fluid for manual gearbox MTX-75:...

General information about manual transmission
This section contains diagnostics, testing and general maintenance procedures for the iB5 manual transmission, MTX-75 manual transmission, MT-285 manual transmission and...

Clutch diagnostics and testing
Since diagnostics of a fault actually begins with the start of repairs, the following procedure is recommended: 1. Check if you have a clear understanding of the...

Pinpoint clutch tests
PINPOINT TEST A: CLUTCH SLIPPER STATES DETAILS/RESULTS/ACTIONS A1: CHECK CLUTCH SLIPPER. 1 Block the wheels and apply the parking brake. 2 Enter the START position. 3...

Diagnostics and testing of clutch controls
Since fault diagnostics begins with the start of repairs, the following procedure is recommended: 1. Check if you have a clear understanding of the customer's problem....

Checking the clutch slave cylinder
Cars with manual transmission MTX-75 1. Check the clutch slave cylinder together with the clutch release bearing: For leaks Case Cars with manual transmission IB5 2....

Bleeding the iB5 Clutch System
Special tool Vacuum/pressure hand pump 416-D001 (23-036A) Name Specification Super DOT 4 Brake Fluid ESD-M6C57-A WARNING: Avoid contact with skin or eyes with brake...

Bleeding the MTX-75 Clutch System
Special tool Vacuum/Pressure Hand Pump 416-001D (23-036A) Name Specification Super DOT 4 Brake Fluid ESD-M6C57-A WARNING: Avoid contact with skin or eyes with brake...

Bleeding the Clutch System MT285
Special tool Hand Vacuum/Pressure Pump 416-D001 (23-036A) General equipment: Syringe Name Specification Super DOT 4 Brake Fluid ESD-M6C57-A WARNING: Brake fluid contains...

Adjusting the iB5 Shift Cable
General equipment: Drill bit, diameter 3mm. 1. Move the gear shift mechanism to neutral position. 2. Release the gear shift lever cover. 3. NOTE: Insert the drill bit...

Adjusting the MTX-75 Shift Cable
Special tool Gear Shift Lever Alignment Tool 307-350A (16-088A) Gear Shift Lever Alignment Tool 308-436 (16-097) All cars 1. NOTE: Check that the gear shift lever is in...

Adjusting the MT285 Shift Cable
Special tool Gear Shift Lever Alignment Tool 308-273 (16-088A) 1. Disconnect the gear shift boot from the floor console. 2. Using the special tool, lock the gear shift...

Clutch of manual transmission iB5
Type Single-disc dry clutch Drive Hydraulic Outer diameter 210 mm Pedal travel (non-adjustable) 133 ± 3 mm Tightening torque specification Name Nm pound-foot pound-inch...

Clutch for manual transmission MTX-75
Type Single-disc dry clutch Drive Hydraulic Outside Diameter (2.0L Zetec-E, 1.8L Endura-DI, 1.8L DuraTorq TDCI) 228 mm Pedal travel (non-adjustable) 133 ± 3 mm...

Clutch for manual transmission MT285
Name Type Single-disc dry clutch Drive Hydraulic Outer diameter 228 mm Pedal travel (non-adjustable) 133 ± 3 mm Tightening torques Name Nm pound-foot pound-inch Clutch...

IB5 Clutch Controls
Lubricants, sealants and adhesives Elements Specification Super DOT 4 Brake Fluid ESD-M6C57-A High temperature grease ESDM-1C220-A Clutch controls Drive Hydraulic...

Clutch Master Cylinder iB5
Name Specification Brake fluid (Super DOT 4) ESD-M6C57-A Removal 1. Standard preparatory operations: Please note the audio system key code. Mark the preset radio...

Clutch slave cylinder iB5
Name Specification High temperature grease ESDM-1C220-A Removal 1. Remove the transmission. For additional information, refer to Section 308-03A / 308-03B / 308-03C. 2....

MTX-75 Clutch Controls
Lubricants, working fluids, sealants and adhesives Position Specification Clutch slave cylinder sealant ESK-M4G269-A Brake fluid (Super DOT 4) ESD-M6C57-A Clutch...

Clutch Master Cylinder MTX-75
Name Specification Brake fluid (Super DOT 4) ESD-M6C57-A Removal 1. Standard preparatory operations: Please mark the radio key code. Mark the preset radio stations....

MTX-75 Clutch Slave Cylinder
Name Specification Sealant ESK-M4G269-A High temperature grease ESDM-1C220-A Removal 1. Remove the transmission. For additional information, refer to Section 308-03A /...