Description and operating principle of the braking system WARNING: Brake fluid contains polyglycerol esters and polyglycerol. Avoid contact with eyes. Wash hands thoroughly after handling brake fluid. If brake fluid gets into...
Inspection and testing of the brake system 1. Check the validity of the customer's complaint, for which the system should be used. 2. Visually inspect for obvious signs of mechanical damage. Mechanical factors...
Table of signs of brake system malfunction State Possible Causes Action •Drift or shift when braking •Brake pads •CHECK the brake pads. For additional information, refer to Section 206-02 / 206-03 / 206-04....
Pinpoint tests of the brake system PINPOINT TEST A: VEHICLE DRAWING OR SHIFT WHEN BRAKING STATES DETAILS/RESULTS/ACTIONS A1: ROAD TEST OF THE CAR 1 Road test the vehicle and apply the brake pedal. • Is...
Checking the brake system components Vacuum brake booster 1. Inspect all hoses and connections. All unused vacuum system connectors should be capped. Hoses and their connections should be properly secured,...
Bleeding the brake system Cars with anti-lock braking system 1. Disconnect the ground cable from the battery. For additional information, refer to Section 414-01. All cars WARNING: Brake fluid...
Bleeding air from the brake system under pressure WARNING: Brake fluid contains polyglycerol esters and polyglycerol. Avoid contact with eyes. Wash hands thoroughly after handling brake fluid. If brake fluid gets into...
Checking the brake system for leaks Examination 1. NOTE: Brake fluid is water soluble and it is possible that all signs of a fluid leak have been washed away if the vehicle has been exposed to rain or...
Checking the brake disc runout Special tool Dial indicator stand 100-D002 (D78P-4201-B) Examination 1. Loosen the wheel nuts. 2. Raise and support the vehicle. Refer to Section 100-02 for additional...
Drum Brake Specifications Lubricants, working fluids, sealants and adhesives Position Specification Silicone dielectric grease ESA-M1C171-A Super DOT 4 Brake Fluid ESD-M6C57-A Adhesive and...
Description and operating principle of a drum brake Pos. Spare Part No Name 1 - Trailing arm and knuckle 2 - Brake shield 3 - Wheel axle 4 - Anti-lock braking system sensor pulse ring 5 - Grease cap 6 - Wheel Bearing...
Brake drum — removal and installation Removal All cars CAUTION: The brake drum removal required in this procedure is intended to gain access to brake system components, and is not intended to allow...
Brake pads — removal and installation Name Specification Silicone dielectric grease ESA-M1C171-A Removal All cars 1. Remove the parking brake lever boot. 1. Disconnect the cover clip. 2. Remove the cover. 2....
Wheel cylinder — removal and installation Removal All cars CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately washed with cold water. 1. Release the parking...
Brake shield — removal and installation Removal 1. Remove the brake pads. For more information, refer to the Brake Pads chapter in this section. 2. Remove the brake cylinder. For more information, refer to the...
Front Disc Brake Specifications Lubricants, working fluids, sealants and adhesives Specification Silicone dielectric grease ESA-M1C171-A Super DOT 4 Brake Fluid ESD-M6C57-A Consistent grease for...
Front Disc Brake Description Pos. Spare Part No Name 1 - Steering knuckle 2 - Wheel hub 3 - Disk 4 - Fixator 5 - Wheel hub fastening nut 6 - Brake shoe 7 - Brake caliper
Front Disc Brake Pads Special tool Front Caliper Piston Retractor 206-005 (12-014) Removal CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately...
Front Disc Brake Caliper General equipment: Brake hose clamp. Removal CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately washed with cold water....
Front disc brake disc Removal 1. Loosen the wheel nuts. 2. Raise and support the vehicle. Refer to Section 100-02 for additional information. 3. Remove the wheel. 4. Disconnect the outer...
Front Disc Brake Disc — Duratec ST 2.0L Removal 1. Remove the wheel and tire assembly. Refer to Section 204-04 for additional information. 2. Disconnect the brake hose from the suspension strut. 3. CAUTION:...
Disassembling the front disc brake caliper Disassembly 1. Remove the caliper. For more information, refer to the Caliper - Front Brakes chapter in this section. 2. CAUTION: To prevent damage to the caliper...
Rear Disc Brake Specifications Lubricants, working fluids, sealants and adhesives Specification Silicone dielectric grease ESA-M1C171-A Super DOT 4 Brake Fluid ESD-M6C57-A Consistent grease for...
Description of the rear disc brake Pos. Spare Part No Name 1 - Trailing arm and knuckle 2 - Shield 3 - Wheel axle 4 - Brake caliper 5 - Clamp 6 - Grease cap 7 - Wheel Bearing Holder 8 - Disk 9 - Wheel hub
Rear Disc Brake Caliper Special tool Rear Caliper Piston Retractor 206-012 (12-006) General equipment: Brake hose clamp. Removal 1. CAUTION: If brake fluid comes into contact with the...
Rear Disc brake pads Special tool Rear Caliper Piston Retractor 206-012 (12-006) Removal 1. Loosen the wheel nuts. 2. Raise and support the vehicle. Refer to Section 100-02 for additional...
Rear disc brake disc Removal 1. Release the parking brake. 2. Remove the wheel. For additional information, refer to Section 204-04. 3. Disconnect the parking cable from the brake caliper....
Rear Disc Brake Disc Shield Removal All cars 1. Remove the wheel hub. Refer to Section 204-02 for additional information. Cars with anti-lock braking system 2. Disconnect the rear wheel speed...
Inspection and testing of the parking brake 1. Check the customer complaint by applying the parking brake system. 2. Perform a visual inspection for obvious signs of mechanical and electrical damage. Visual...
Parking Brake Pinpoint Tests PINPOINT TEST A: PARKING BRAKE CANNOT BE APPLIED STATES DETAILS/RESULTS/ACTIONS A1: CHECKING THE CORRECT ADJUSTMENT OF THE REAR PARKING BRAKE CABLE 1 To adjust the...
Adjusting the parking brake cable Adjustment All cars 1. Remove the parking brake lever boot. 1. Disconnect the cover clip. 2. Remove the cover. 2. NOTE: Make sure the rear brakes are cold. Release the...
Parking brake control lever Removal 1. Release the parking brake. 2. Raise and support the vehicle. Refer to Section 100-02 for additional information. 3. Remove the floor console. For additional...
Parking brake cable — removal and installation Name Specification Lubrication ESE-M99B144-B Removal All cars 1. Remove the floor console. For additional information, refer to Section 501-12. 2. Release the parking...