Steering Specifications Lubricants, working fluids, sealants and adhesives Position Specification Power steering working fluid WSA-M2C195-A Steering gear support bushing Nominal value, mm...
Steering diagnostics and checks Inspection and verification 1. Check the customer complaint. 2. Visually inspect for obvious signs of mechanical or electrical damage. Mechanical factors Electrical...
Power Steering System Flush — 1.8L/2.0L/1.4L/1.6L Name Specification Power steering working fluid WSA-M2C195-A 1. Disconnect the coolant expansion tank from the wheel arch and place it aside. 1. Remove the bolt. 2....
Bleeding the Power Steering System Special tool Power Steering Bleed Adapter 211-189 (13-016) Hand Vacuum/Pressure Pump 416-D001 (23-036A) Removing air 1. NOTE: When pouring the working fluid into the...
Bleeding the power steering system All cars 1. NOTE: When adding power steering fluid to the reservoir, make sure the fluid is clean. Do not shake the fluid before using it. To reduce the level of air in...
Filling the power steering system with working fluid Special tool Power Steering Bleed Adapter 211-189 (13-016) Hand Vacuum/Pressure Pump 416-D001 (23-036A) Filling 1. NOTE: When pouring the working fluid into the...
Power Steering Specifications Lubricants, working fluids, sealants and adhesives Position Specification Recommended Power Steering Fluid WSA-M2C195-A WSA-M2C195-A Alternative Power Steering Fluid...
Description of power steering Shown is the 2.0L Zetec-E variant, other variants are generally similar Pos. Spare Part No Name 1 - Steering wheel 2 - Steering column 3 - Case 4 - Steering rod 5 - Tie...
Power steering pump — 1.4L/1.6L (with air conditioning) Special tool Teflon Seal Expander 211-188 (13-015) Oil Cooling Pipe Remover 307-242 (17-049) Removal 1. Remove the accessory drive belt. Refer to Section 303-05 for...
Power Steering Pump — 1.8L/2.0L Special tool Teflon Seal Expander 211-188 (13-015) Socket wrench for pipe nipple connection nut 211-269 (13-027) General Equipment: Hose clamp. Removal 1. Remove the...
Power Steering Pump — 1.8L Diesel Special tool Teflon Seal Expander 211-188 (13-015) General Equipment: Hose clamping device. Removal 1. Remove the accessory drive belt. Refer to Section 303-05 for...
Power Steering Pump — Duratec ST 2.0L Special tool Teflon Seal Expander 211-188 (13-015) Socket wrench for pipe nipple connection nut 211-269 (13-027) Oil Cooling Pipe Remover 307-242 (17-049) Removal 1....
Power Steering Pump Pulley — 1.8L/2.0L Special tool Power Steering Pump Pulley Puller 211-198 (13-021) Camshaft Pulley Installation Tool 303-458 (21-192) Removal 1. Remove the accessory drive belt. Refer to...
Power Steering Pump Pulley — 1.4L/1.6L/1.8L Diesel Special tool Power Steering Pump Pulley Puller 211-198 (13-021) Camshaft Pulley Installation Tool 303-458 (21-192) Removal 1. Remove the power steering pump. For more...
Power steering fluid cooler Special tool Oil Cooling Pipe Remover 307-242 (17-049) Removal 1. Disconnect the hose from the tank. 1. Disconnect the tank. 2. Disconnect the hose. Allow the liquid to...
Steering gear — removal and installation Special tool Subframe alignment pins 205-316 (15-097A) Ball joint puller 211-020 (13-006) General equipment: Gearbox jack. Removal All cars 1. Center the steering wheel....
Steering gear bushing — removal and installation Special tool Bushing Puller/Installer 205-297 (15-086) Wheel hub installation tool 204-148 (14-037) Removal 1. Remove the steering gear. For more information, refer to...
Description of steering column switches Pos. Spare Part No Name 1 Turn signal/headlight switch and headlight signal switch 2 Ignition switch (and key interlock actuator, if equipped) 3 Windscreen wiper/washer...
Diagnostics and testing of steering column switches Inspection and verification 1. Check the validity of the customer's complaint by using the system. 2. Visually inspect for obvious signs of mechanical or electrical...
Pinpoint tests of steering column switches PINPOINT TEST A: IGNITION SWITCH DOESN'T WORK STATES DETAILS/RESULTS/ACTIONS A1: CHECK FUSE 8 (30A) 1 Disconnect Fuse 8 (30A). 2 CHECK IT. 3 Check fuse 8 (30A). • Is the...
Ignition Switch — Removal and Installation Removal 1. Disconnect the ground wire from the battery. 2. Remove the lower section of the instrument panel. 1. Remove the screws. 2. Release the clamp. 3. Remove the...
Description of the steering drive Lubricants, working fluids, sealants and adhesives Position Specification Loctite ® 638 Threadlocking Compound WSK-M2G349-A8 Tightening torque specification Name Nm...
Steering rod — removal and installation Special tool Socket head for steering rod of steering gear 211 - 245 (13 - 025) General equipment: Pipe wrench. Name Specification Thread locking compound WSK-M2G349-A8...
Tie Rod End — Removal and Installation Special tool Ball joint puller 211 - 020 (13 - 006) Removal 1. Loosen the nuts on the front wheels. 2. Raise and support the vehicle. Refer to Section 100-02 for...
Steering gear housing Removal 1. Remove the tie rod end. For more information, refer to the Tie Rod End chapter in this section. 2. Remove the cover. 1. Remove the clamps. 2. Disconnect the...
Steering wheel — removal and installation Removal 1. Remove the driver air bag module. Refer to Section 501-20A / 501-20B for additional information. 2. Center the steering wheel. Remove the ignition key and...
Steering column — Cars produced up to 03.2002 Removal All cars 1. NOTE: Make sure the front wheels are pointing straight ahead. Center the steering and lock it in this position. 2. Remove the driver air bag module....
Steering column — Cars produced from 03/2002 Removal 1. NOTE: Make sure the front wheels are pointing straight ahead. Center the steering and lock it in this position. 2. Remove the driver air bag module. Refer to...
Steering column — Duratec ST 2.0 l Removal All cars 1. Remove the driver air bag module. Refer to Section 501-20A / 501-20B for additional information. 2. NOTE: Make sure the drive wheels are facing...