Power Steering System Flushing — 1.8L Diesel (115 PS) (Focus 1)

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NameSpecification
Power steering working fluidWSA-M2C195-A

1. Remove the top engine cover.

1. Remove the top engine cover.


2. Remove the air deflector.

2. Remove the air deflector.


3. Disconnect the charge air cooler inlet pipe.

3. Disconnect the charge air cooler inlet pipe.


4. Disconnect the charge air cooler outlet pipe.

4. Disconnect the charge air cooler outlet pipe.


5. Disconnect the intake air temperature (IAT) sensor connector and remove the charge air cooler and lines.



5. Disconnect the intake air temperature (IAT) sensor connector and remove the charge air cooler…


6. Disconnect the coolant expansion tank from the wheel arch and place it to the side.
  • 1. Unscrew the bolt.
  • 2. Disconnect the coolant expansion tank.

2. Disconnect the coolant expansion tank.


7. Disconnect the power steering fluid reservoir from the wheel arch.

7. Disconnect the power steering fluid reservoir from the wheel arch.


8.
NOTE: Using a suitable plug, plug the power steering fluid reservoir.


Disconnect the power steering fluid cooler return line from the power steering fluid reservoir.



Disconnect the power steering fluid cooler return line from the power steering fluid reservoir.


9. Place the end of the power steering fluid cooler return line in a suitable container.

10.
CAUTION: Insulate the glow plugs to prevent damage to the glow plug connectors.


Remove the pre-heat relay fuse from the battery junction box (BJB).

Remove the pre-heat relay fuse from the battery junction box (BJB).


11. Disconnect the glow plug connectors.

11. Disconnect the glow plug connectors.


12. Remove the glow plugs.



12. Remove the glow plugs.


13. Disconnect the fuel injector electrical connectors.

13. Disconnect the fuel injector electrical connectors.


14.
NOTE: The vehicle must be raised so that the wheels are clear and the steering wheel can be turned from lock to lock.


Raise and support the vehicle. Refer to Section 100-02 for additional information.

15.
NOTE: When pouring the working fluid into the reservoir, make sure the fluid is clean. Do not shake it before use.


The fluid level should be checked when the fluid is cold. Fill the reservoir with working fluid up to the "MAX" mark.

16. CAUTION: Do not crank the engine continuously for more than 30 seconds, as this may damage the starter.

While cranking the engine for a period of time not exceeding 30 seconds, turn the steering wheel from lock to lock. With the help of another technician, add 1 liter of clean power steering fluid.



17. Wait 60 seconds to allow the starter to cool.

18.
CAUTION: Do not crank the engine continuously for more than 30 seconds, as this may damage the starter.


While cranking the engine, turn the steering wheel from lock to lock for the next 30 seconds. With the help of another technician, add 1 quart of clean power steering fluid.

19. After all the fluid has been poured, turn the ignition switch to the "OFF" position.

20. Remove the plug from the power steering fluid reservoir and connect the power steering fluid cooler return line.

20. Remove the plug from the power steering fluid reservoir and connect the power steering fluid…


21. Secure the power steering fluid reservoir to the wheel arch.

21. Secure the power steering fluid reservoir to the wheel arch.

22. Secure the expansion tank of the cooling system in the wheel arch.
  • 1. Secure the expansion tank of the cooling system.
  • 2.Install the bolt.

2.Install the bolt.


23. Install the glow plugs.



23. Install the glow plugs.


24. Connect the glow plug connectors.

24. Connect the glow plug connectors.


25. Connect the fuel injector plugs.

25. Connect the fuel injector plugs.


26. Install the charge air cooler and lines and connect the IAT sensor plug.

26. Install the charge air cooler and lines and connect the IAT sensor plug.


27. Connect the charge air cooler outlet pipe.



27. Connect the charge air cooler outlet pipe.


28. Connect the charge air cooler inlet pipe.

28. Connect the charge air cooler inlet pipe.


29. Install the air deflector.

29. Install the air deflector.


30. Install the preheat relay fuse.

30. Install the preheat relay fuse.


31. Install the top engine cover.



31. Install the top engine cover.


32. Add power steering fluid and bleed the system. For more information, refer to the Bleeding the Power Steering System chapter in this section.

33. Lower the car.

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