Power Steering System Flushing — 1.8L Diesel (75 PS/90 PS)

Name	Specification
Power steering working fluid	WSA-M2C195-A

1. Disconnect the coolant expansion tank from the wheel arch and place it aside.

• 1. Unscrew the bolt.
• 2. Disconnect the expansion tank of the cooling system.

2. Disconnect the power steering fluid reservoir from the wheel arch.



3.

NOTE: Using a suitable plug, plug the power steering fluid reservoir.

Disconnect the power steering fluid cooler return line from the power steering fluid reservoir.



4. Place the end of the power steering fluid cooler return line in a suitable container.


5. Remove the air duct inlet and outlet pipes.



6. Disconnect the intercooler duct from the grille opening panel.



7. Disconnect the intake air temperature (IAT) sensor connector.



8. Remove the intercooler.



9.

CAUTION: Insulate the glow plugs to prevent damage to the glow plug connectors.

Remove the pre-heat relay fuse from the battery junction box (BJB).



10. Disconnect the glow plug connectors.



11. Remove the glow plugs.



12. Disconnect the high pressure fuel pump connector.

• 1. Pull out the locking lever.
• 2. Disconnect the plug connector.

13.

NOTE: The vehicle must be raised so that the wheels are clear and the steering wheel can be turned from lock to lock.

Raise and support the vehicle. Refer to Section 100-02 for additional information.

14.

NOTE: When pouring the working fluid into the reservoir, make sure the fluid is clean. Do not shake it before use. The fluid should be poured into the reservoir slowly to minimize the possibility of it becoming saturated with gas. The fluid level should be checked when the fluid is cold.

Fill the working fluid into the tank up to the "MAX" mark.

15.

CAUTION: Do not crank the engine continuously for more than 30 seconds, as this may damage the starter.

While cranking the engine for a period of time not exceeding 30 seconds, turn the steering wheel from lock to lock. With the help of another technician, add 1 liter of clean power steering fluid.

16. Wait 60 seconds to allow the starter to cool.

17.

CAUTION: Do not crank the engine continuously for more than 30 seconds, as this may damage the starter.

While cranking the engine, turn the steering wheel from lock to lock for the next 30 seconds. With the help of another technician, add 1 quart of clean power steering fluid.

18. After all the fluid has been poured, turn the ignition switch to the "OFF" position.

19. Remove the plug from the power steering fluid reservoir and connect the power steering fluid cooler return line.



20. Secure the power steering fluid reservoir to the wheel arch.




21. Secure the expansion tank of the cooling system in the wheel arch.

• 1. Secure the expansion tank of the cooling system.
• 2.Install the bolt.

22. Connect the high pressure fuel pump connector.

• 1.Connect the plug connector.
• 2. Press the locking lever.

23. Install the glow plugs.



24. Connect the glow plug connectors.



25. Install the preheat relay fuse.



26. Install the intercooler.



27. Connect the IAT sensor plug.



28. Connect the intercooler duct to the panel with the radiator grille opening.



29. Install the air duct inlet and outlet pipes.



30. Add power steering fluid and bleed the system. For more information, refer to the Bleeding the Power Steering System chapter in this section.

31. Lower the vehicle.