Description and operating principle of the Zetec-E engine The Focus range is powered by the new generation Zetec-E engine. These are the same 1.8-litre and 2.0-litre engines that are also used in the Mondeo. The most important...
Zetec-E Engine Design Basic concept The Zetec-E engine is a four-cylinder, in-line, 16-valve DOHC engine. The 16-valve cylinder head provides better filling quality, especially at high...
Valve clearance — adjustment Special tool Valve clearance spring compressor tool 303-563 (21-218) Spark Plug Pliers 303-622 (21-226) General equipment: Set of feeler gauges Micrometer Bushing (8 x...
Intake manifold — removal and installation Removal 1. Standard preparatory procedures: Write down the radio key code. Record preset radio stations. If necessary, cut the clamps and install new ones during...
Front Crankshaft Seal — Removal and Installation Special tool Oil Seal Remover 303-293 (21-143) Crankshaft Oil Seal Installation Tool 303-395 (21-171) Crankshaft Oil Seal Installation Tool 303-684 (21-243) Removal 1....
Valve springs — removal and installation Special tool Valve Spring Compressor 303-361 (21155) Adapter for 21-155 303-361-02 (2115502) Adapter for compressed air cylinder 303-363 (21157) Valve stem oil seal...
Valve Seals — Removal and Installation Special tool Valve Spring Compressor 303-361 (21-155) Adapter for 21-155 303-361-02 (21-155-02) Adapter for compressed air cylinder 303-363 (21-157) Valve stem oil seal...
Valves — removal and installation Special tool Valve Spring Compressor 303-361 (21-155) Adapter for 21-155 303-361-02 (21-155-02) Valve stem oil seal remover 303-374 (21-160) Name Specification...
Camshafts — removal and installation Special tool Universal Flange Holding Wrench 205-072 (15030A) Oil Seal Remover 303-039 (21009B) Name Specification Clamps Sealant for camshaft bearing caps WSK-M2G348-A5...
Camshaft Seal — Removal and Installation Special tool Oil Seal Remover 303-039 (21009B) Name Specification Sealant WSK-M4G348-A2 Motor oil WSS-M2C912-A1 Removal 1. Remove the timing belt. For more information,...
Timing Belt — Removal and Installation Special tool Universal Flange Holding Wrench 205-072 (15030A) Camshaft Top Dead Center Setting Tool 303-376 (21-162B) Radiator Hose Clamp Remover and Installer 303-397...
Exhaust manifold — removal and installation Removal 1. Raise the vehicle. Refer to Section 100-02 for additional information. 2. Disconnect the exhaust manifold bracket and disconnect the heated oxygen sensor...
Cylinder head — removal and installation Special tool Universal Flange Holding Wrench 205-072 (15030A) Oil Seal Remover 303-039 (21-009B) Engine Lifting Tool 303-122 (21068A) Cylinder Head Bolt Socket Wrench...
Oil pump — removal and installation General equipment: Sharpened ruler. Removal 1. Remove the front oil seal from the crankshaft. For more information, refer to the Crankshaft Front Oil Seal chapter in...
Rear Crankshaft Seal — Removal and Installation Special tool Clutch Disc Centering Tool 308-204 (16067) Flywheel Locking Tool 303-254 (21135) Oil Seal Remover 303-291 (21141) Oil Seal Remover 303-293 (21143) Name...
Oil pan — removal and installation Special tool Hammer with movable striker 205-047 (15-011) Adapter for 205-047 303-633 (21-227) General equipment: Studs M6 x 20 mm (10 pcs.). Name Specification Sealant...
Removing the engine with a manual transmission iB5 Special tool Engine Lifting Tool 303-122 (21068A) Axle puller 308-237 (16-087) Radiator Hose Clamp Remover and Installer 303-397 (24-003) General equipment:...
Removing the engine with a manual transmission MTX-75 Special tool Front Drive Axle Shaft Puller 308-192 (16-057) Gear Shift Lever Neutral Position Adjuster 308-273 (16-088A) Engine Lifting Tool 303-122 (21-068A) Radiator...
Removing the engine with automatic transmission Special tool Engine Lifting Tool 303-122 (21068A) General equipment: Repair zone crane Rolling jack All cars 1. Relieve fuel system pressure. Refer to Section 310-00 for...
Removing the 1.6L Zetec-E engine Special tool Engine Lifting Tool 303-122 (21068A) Axle puller 308-237 (16-087) Radiator Hose Clamp Remover and Installer 303-397 (24-003) Gearshift Alignment Tool...
Disassembling the engine Special tool Hammer with movable striker 205-047 (15-011) Universal Flange Holding Wrench 205-072 (15030A) Support bracket 303-435-04 (21-064) Flywheel Locking Tool...
Engine assembly Special tool Universal Flange Holding Wrench 205-072 (15-030 A) Oil Seal Replacement Tool 303-039 (21-009 B) Oil Seal Replacement Tool 303-291 (21-141) Camshaft Top Dead... There are 1 a comment
Installing an engine with a manual transmission iB5 Special tool Engine Lifting Tool 303-122 (21068A) Radiator Hose Clamp Remover and Installer 303-397 (24-003) General equipment: Assembly table Fixing clamp Lift Wooden...
Installing an engine with a manual transmission MTX-75 Special tool Neutral Position Switch Alignment Tool 307-350 (16-088) Engine Lifting Tool 303-122 (21068A) Radiator Hose Clamp Remover and Installer 303-397 (24-003)...
Installing an engine with an automatic transmission Special tool Engine Lifting Tool 303-122 (21068A) Coolant Hose Clamp Remover/Installer 303-397 (24-003) General equipment: Repair zone crane Rolling jack All cars 1....
Installing 1.6L Zetec-E Engine Special tool Engine Lifting Tool 303-122 (21068A) Radiator Hose Clamp Remover and Installer 303-397 (24-003) General equipment: Assembly table Fixing clamp Engine...