Oil pan — removal and installation (Focus 1)

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Special tool


Hammer with movable striker 205-047 (15-011)
Adapter for 205-047 303-633 (21-227)

General equipment: Studs M6 x 20 mm (10 pcs.).

NameSpecification
SealantWSE-M4G323-A6

Removal


1. Remove the catalytic converter. Refer to Section 309-00 for additional information.

2. Drain the oil from the engine. Allow the oil to drain into a suitable container.

3. Remove the oil pan mounting bolts.

3. Remove the oil pan mounting bolts.


4.
CAUTION: To prevent damage to the sealing surface, use only the special tool shown when removing the oil pan.


NOTE: Tighten the lock nut on the oil pan and tap it several times with the special tool to separate the oil pan from the lower crankcase section.


Using a special tool, remove the oil pan.



Using a special tool, remove the oil pan.


Installation


1.
NOTE: Do not damage mating surfaces.


Clean the mating surfaces.

2.
NOTE: The mating surfaces must be free of oil and sealant residue.


Remove all traces of oil from the oil pan.
3.
CAUTION: If sealant gets into blind holes, it may damage the lower section of the crankcase.


Install M6 x 20mm studs (10 pcs.) into the blind holes shown (engine shown removed for clarity).

Install M6 x 20mm studs (10 pcs.) into the blind holes shown (engine shown removed for clarity).


4.
NOTE: Install the oil pan within ten minutes after applying the sealant.


Apply a 3mm diameter bead of sealant to the mating surface of the oil pan.

Apply a 3mm diameter bead of sealant to the mating surface of the oil pan.


5.
NOTE: The oil pan should not be removed after it contacts the lower crankcase section.




Remove the oil pan. Remove the M6 x 20 mm studs (10 pcs.).

6. Install the oil pan mounting bolts.
  • Tighten the bolts in the sequence shown in two stages.
  • Stage 1: 6 Nm
  • Stage 2: 10 Nm

Stage 2: 10 Nm


7.
NOTE: Inspect the oil drain plug seal for damage. Install a new oil drain plug seal if necessary.


Install the oil pan drain plug.

Install the oil pan drain plug.


8. Install the catalytic converter. Refer to Section 309-00 for additional information.

9. Fill the engine with engine oil. For more information, refer to the Specifications chapter in this section.






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