Gasoline engine Duratec 8V 1.6L car Ford Focus 1

Duratec 8V 1.6L Engine Specifications
Engine specifications Name Engine code CDDA Cylinder diameter 82.07 mm Piston stroke 75.48 mm Working volume 1597 cc Compression ratio 9,5: 1 Power at 5500 rpm 72 kW (98...

Description and operating principle of the Duratec 8V 1.6L engine
General appearance General information The Duratec 8V engine is an in-line, transversely mounted, four-cylinder engine with a single overhead camshaft and a cross-flow...

Intake manifold — removal and installation
Removal WARNING: Do not smoke or carry a lighted cigarette or open flame of any type when working on or near fuel-related components. Highly flammable mixtures are...

Valve Cover — Removal and Installation
Removal 1. Disconnect the spark plug connectors (the engine is shown removed for clarity). 2. Disconnect the positive crankcase ventilation (PCV) hose from the cylinder...

Front Crankshaft Seal — Removal and Installation
Special tool Universal spanner for holding flanges 205-072 (15-030A) Oil Seal Remover 303-112 (21-051) Oil Seal Installer 303-656A (21-233A) Removal 1. Remove the...

Valve Seals — Removal and Installation
Special tool Adapter for 303-035 (Support blocks) 303-035-01 (21-005B-01) Valve stem cracker installation tool 303-362 (21-156) Air Supply Adapter (to Cylinder Head)...

Camshaft — removal and installation
Special tool Universal spanner for holding flanges 205-072 (15-030A) Removal 1. Remove the cylinder head cover. For more information, refer to the Cylinder Head Cover...

Timing chain — removal and installation
Special tool Universal Flange Holding Wrench 205-072 (15-030A) Removal 1. Remove the oil pump. For more information, refer to the Oil Pump chapter in this section. 2....

Camshaft tappets — removal and installation
Special tool Adapter for 303-035 (Support blocks) 303-035-01 (21-005B-01) Air Supply Adapter (to Cylinder Head) 303-363 (21-157) Valve Spring Compressor 303-461 (21-194)...

Exhaust manifold — removal and installation
Removal 1. Remove the exhaust manifold heat shield (engine shown removed for clarity). 2. Raise and support the vehicle. Refer to Section 100-02 for additional...

Cylinder head — removal and installation
Special tool Universal Flange Holding Wrench 205-072 (15-030A) Socket wrench for cylinder head bolts 303-392 (21-167) Hose Clamp Remover/Installer 303-397 (24-003)...

Oil pan — removal and installation
General equipment: Spatula Steel ruler Name Specification Sealant WSE-M4G323-A Removal All cars 1. Remove the clutch. For additional information, refer to Section...

Oil pump — removal and installation
Special tool Universal Flange Holding Wrench 205-072 (15-030A) General equipment: Steel ruler. Removal 1. Remove the oil pan. For more information, refer to the Oil Pan...

Rear Crankshaft Seal — Removal and Installation
Removal 1. Remove the oil pan. For more information, refer to the Oil Pan chapter in this section. 2. Remove the crankshaft rear oil seal holder. Discard the crankshaft...

Removing the Duratec 8V 1.6L engine
Special tool Engine lift bracket 303-122 (21-068A) Clamp removal/installation tool 303-397 (24-003) Axle puller 308-237 (16-087) General equipment: Workbench Fixing...

Disassembling the Duratec 8V 1.6L engine
Special tool Universal Flange Holding Wrench 205-072 (15-030A) Engine lift bracket 303-122 (21-068A) Socket wrench for cylinder head bolts 303-392 (21-167) Booth 303-435...

Cylinder head — disassembly and assembly
Special tool Valve Spring Compressor 303-461 (21-194) Adapter for 303-461 303-461-01 (21-194-01) Valve stem seal pliers 303-508 (21-211) Disassembly NOTE: Save all parts...

Duratec 8V 1.6L Engine Assembly
Special tool Universal Flange Holding Wrench 205-072 (15-030A) Engine lift bracket 303-122 (21-068A) Socket wrench for cylinder head bolts 303-392 (21-167) Booth 303-435...

Installing the Duratec 8V 1.6L engine
Special tool Engine lift bracket 303-122 (21-068A) Clamp removal/installation tool 303-397 (24-003) General equipment: Fixing clamps Workbench Engine lifting crane...