Contents: Removal ↳ Installation ↳
Special tool
 | Teflon Seal Expander 211-188 (13-015) |
General Equipment: Hose clamping device.
Removal
1. Remove the accessory drive belt. Refer to Section 303-05 for additional information.
2. NOTE: Using a hose clamp, pinch the power steering hose.
Disconnect the power steering hose. Allow the fluid to drain into a suitable container.
3. Remove the lower power steering pump mounting bolts.
4. Lower the vehicle.
5. Remove the air duct from the charge air cooler (CAC) to the intake manifold.
- 1. Release the clamps.
- 2. Unscrew the nut.
- 3. Remove the air duct.
6. Disconnect the power steering line support brackets.
7. Disconnect the fuel filter and place it aside.
8. Disconnect the nipple connection of the power steering line. Allow the fluid to drain into a suitable container.
9. Remove the power steering pump.
Installation
1.
NOTE: When installing a new power steering pump, the nipples supplied with the pump should be removed and saved for future use.
Using the special tool, install a new O-ring onto the nipple connection of the line running from the steering gear to the power steering pump.
- 1.Place the new seal on the special tool.
- 2. Install the special tool on the nipple and install the O-ring in the required position.
2. Raise and support the vehicle. Refer to Section 100-02 for additional information.
3.
NOTE: Do not fully tighten the bolts at this stage.
Install the power steering pump.
4. Connect the power steering hose.
5. Lower the vehicle.
6. Install the power steering pump upper bolts.
7. Raise and support the vehicle. Refer to Section 100-02 for additional information.
8. Tighten the power steering pump lower bolts.
9. Lower the vehicle.
10. Connect the nipple connection of the power steering line.
11. Install the fuel filter (if equipped).
12. Install the power steering line support brackets.
13. Install the air duct from the SAS to the intake manifold.
- 1. Install the air duct.
- 2. Tighten the clamps.
- 3. Screw on the nut.
14. Install the accessory drive belt. Refer to Section 303-05 for additional information.
15. Add power steering fluid and bleed the system. Refer to Section 211-00 for additional information.
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