Table of signs of brake system malfunction (Focus 1)

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State

Possible Causes

Action

•Drift or shift when braking

•Brake pads

•CHECK the brake pads. For additional information, refer to Section 206-02 / 206-03 / 206-04. REPAIR or INSTALL new brake pads as necessary.

•Abnormal wear or deformation of the front brake disc.

•INSTALL a new brake disc. Refer to Section 206-03 for additional information.

•Rear disc brake caliper.

•INSTALL a new caliper. Refer to Section 206-04 for additional information.

•Adjusting the rear brakes.

•CHECK automatic adjustment. For additional information, refer to Section 206-05.

•Adjustment of wheel alignment angles.

•PERFORM wheel alignment. For additional information, refer to Section 204-00.

•Brake disc shield mounting bolts.

•TIGHTEN or INSTALL new brake disc shield bolts. Refer to Section 206-04 for additional information.

•Wheel bearing.

•CHECK or INSTALL a new wheel bearing. Refer to Section 204-01 for additional information.

•Tire pressure.

•INFLATE your tires to the required pressure

•Grease or working fluid getting on the brake pads; grease build-up on brake linings.

•INSTALL new brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information.

•Supports.

•GO to Pinpoint Test A.

•The red brake system indicator light is constantly on

•Working fluid level.

•ADD fluid to system according to specification. CHECK for leaks.

• Primary piston cuff of the master brake cylinder.

•INSTALL a new brake master cylinder. Refer to Section 206-06 for additional information.

•Parking brake lever

•RELEASE and ADJUST the parking brake. Refer to Section 206-05 for additional information.

•Electric circuit.

•GO to Pinpoint Test B.

•ABS.

•GO to Pinpoint Test B.

•Vibration when applying brakes

•Grease or working fluid getting on the brake pads; grease build-up on brake linings.

•INSTALL new brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information.

•Brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. REPAIR or INSTALL new ones as necessary.

• Caliper bolts.

•TIGHTEN the caliper bolts.

•Insufficient amount of grease on moving parts.

•APPLY grease to required areas.

•Foreign material or scratches on the contact surfaces of the front brake disc.

•INSTALL a new brake disc. Refer to Section 206-03 for additional information.

•Contact surface of the brake drum.

•INSTALL a new brake drum. Refer to Section 206-02 for additional information.

•Contact surfaces of the rear brake disc.

•INSTALL new brake rotors. Refer to Section 206-04 for additional information.

•Wheel hub nuts.

•TIGHTEN or INSTALL new wheel nuts.

•GO to Pinpoint Test C.

•Uneven thickness of discs.

•INSTALL new brake discs. For additional information, refer to Section 206-04 / 206-03.

•Wheel bearings.

•CHECK or INSTALL a new wheel bearing. Refer to Section 204-01 / 204-02 for additional information.

•Wheel balancing.

•CHECK or BALANCING the drive wheels.

•The pedal moves down quickly

• Leak in the hydraulic system.

•FIX the leak. CHECK the entire hydraulic system. PRIMATE and bleed the hydraulic system.

•Air penetration into the system.

•BLEED the brake system. Refer to Section 206-00 for additional information.

•Master brake cylinder.

•INSTALL a new brake master cylinder. Refer to Section 206-06 for additional information.

• Disc brake "detonates" (The pads push the caliper piston back into the caliper. This condition is caused by excessive end runout of the brake disc).

•INSTALL a new brake disc. For additional information, refer to Section 206-03 / 206-04.

•Brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. INSTALL new brake pads if necessary.

•GO to Pinpoint Test D.

•The pedal moves slowly down

•Air penetration into the system.

•BLEED the brake system. Refer to Section 206-00 for additional information.

•Master brake cylinder.

•GO to Pinpoint Test E.

•Low position or "soft" feeling of the brake pedal.

•Brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. INSTALL new brake pads if necessary.

•Hydraulic system.

•GO to Pinpoint Test F.

•Brake locking when the brake pedal is pressed lightly

•Brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. REPAIR or INSTALL new brake pads as necessary.

•Supports.

•GO to Pinpoint Test G.

•Excessive/unstable brake pedal travel

•Brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. REPAIR or INSTALL new brake pads as necessary.

•Brake discs.

•GO to Pinpoint Test H.

•Brake sticking

•Vacuum brake booster.

•Caliper/wheel cylinder jamming.

•Parking brake lever engaged/faulty/out of adjustment

• Jamming of the parking brake cables.

• Jamming of the sliding support pins.

•GO to Pinpoint Test I.

•Excessive force when applying the brake pedal

•Vacuum brake booster.

•Refer to the chapter "Brake Booster" presented in this section.

•Brake pads.

•Vitreousness of brake pads.

•CHECK brake pads. Refer to Section 206-03 / 206-04 / 206-02 for additional information. REPAIR or INSTALL new brake pads as necessary.

•GO to Pinpoint Test J.

•Slow or incomplete return travel of the brake pedal

•Vacuum brake booster.

•Master brake cylinder.

•GO to Pinpoint Test K.



[The original article is available on the website FORDBOOK.RU]






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