Gearbox with leading axle (1.6L) — installation

Special tool

	Support crossmember for engine 303-290A (21-140A)
	Adapter for 303-290A (21-140) 303-290-01A (21-140-01A)
	Adapter for 303-290A (21-140) 303-290-02 (21-140-02)
	Adapter for 303-290A (21-140) 303-290-03A (21-140-03A)

General equipment:

• Fixing clamp
• Gearbox jack

Name	Specification
Transmission fluid for manual transmission	WSD-M2C200-C

Installation

1.

CAUTION: Make sure to install both guide bushings.

NOTE: Secure the transmission to the transmission jack using a transmission jack clamp.

Using a suitable transmission jack, install the transmission into the transaxle.

2. Screw in the left gearbox bolt.



3. Lower the vehicle.

4. Screw in the upper gearbox bolts.




5. Install the rear engine mount bracket.



6. Raise the engine assembly with the gearbox using special tools.



7.

NOTE: Install new nuts for the rear engine mount.

Install the rear engine mount.



8. Disconnect the special tools.




9. Raise the vehicle. Refer to Section 100-02 for additional information.

10. Screw in the lower gearbox bolts.



11. Screw in the right gearbox bolts.



12. Install the accessory drive belt cover.



13.

CAUTION: Support the axle shaft. The inner joint of the axle shaft should not be deflected more than 18 degrees; the outer joint of the axle shaft - at an angle exceeding 45 degrees.

CAUTION: Do not damage the axle shaft oil seal.

CAUTION: Make sure the snap ring is installed correctly.

NOTE: Install a new snap ring.

Connect the left axle shaft to the gearbox.



14.

CAUTION: Support the axle shaft. The inner joint of the axle shaft should not be deflected more than 18 degrees; the outer joint of the axle shaft - at an angle exceeding 45 degrees.

CAUTION: Do not damage the axle shaft oil seal.

Connect the right axle shaft and intermediate shaft to the gearbox.



15.

NOTE: Replace the intermediate bearing cap and self-locking nuts.

Install the intermediate shaft intermediate bearing cover.



16. Install the roll limiter.




17. Connect the lower control arm ball joint to the steering knuckle (left side shown).



18. Connect the exhaust pipe to the exhaust manifold.



19. Install the starter.



20. Connect the power steering pipe bracket and ground wire.



21. Connect the gear shift cables to the bracket and turn the support bushings counterclockwise.



22. Fill the transmission fluid to a level 5-10 mm below the lower edge of the inspection hole.



23. Install the gear shift cable cover.



24. Connect the vehicle speed sensor (VSS) connector (if equipped).



25. Connect the reversing light switch connector.



26. Lower the vehicle.

27.

CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately washed with cold water.

NOTE: Make sure the spring clip is installed correctly.

Connect the clutch slave cylinder line. Install the spring clamp.



28. Bleed the clutch hydraulic system. Refer to Section 308-00 for additional information.

29. Install the battery tray. Refer to Section 414-01 for additional information.

30. Tighten the upper suspension strut nuts (both sides).



31. Adjust the shift cables. Refer to Section 308-00 for additional information.