Special tool
Adapter for 204-158 (thrust pad) 204-158-01 (14-038-01) | |
Differential bearing installer 205-062 (15-025A) | |
Bearing puller (main instrument) 205-295 (15-050A) | |
Collet for 205-295 308-197 (16-062) |
General equipment:
- Press
- punch
Name | Specification |
Transmission Fluid for Manual Transmission | WSD-M2C200-C |
Disassembly
1. Using the special tools, remove the differential bearings.
- 1. Install the special tool.
- 2. Remove differential bearings.
- 3. Remove the vehicle speed sensor ring (VSS).
2. Remove differential pinions and ring gear.
- 1. Rotate the differential pinions approximately 90 degrees in the differential box and remove them.
- 2. Remove the snap ring and discard it as no longer needed, using a suitable drift, remove the pin.
- Remove two differential satellites and plastic thrust elements.
3. Disconnect the ring gear from the differential case.
Assembly
1.
NOTE: Do not lubricate differential bearing.
Thoroughly clean and inspect all components and coat with clean manual transmission fluid before reassembly.
2.
NOTE: Install a new ring gear and differential pinion circlip.
Install the ring gear and differential pinions.
- 1. Using the old bolts, carefully connect the ring gear to the differential case.
- Install two differential pinion gears and plastic thrust pieces.
- 2. Using an appropriate drift, install the pin and circlip.
- 3. Install the differential pinions and rotate them 90 degrees in the differential box.
3.
NOTE: Install new ring gear bolts.
NOTE: Do not lean on the differential lower bearing.
Using the special tools, tighten the ring gear and install the differential bearings.
- 1. Install new ring gear bolts and tighten the bolts in a crosswise manner.
- 2. Install the vehicle speed sensor ring (VSS).
- 3. Using the special tools, install the differential bearings.
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