Engine disassembly sequence (Mondeo 1 and 2)

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1. Engine disassembly and repair work will be significantly simplified if the engine is installed on a special mobile stand. Before installing the engine on such a stand, it is necessary to remove the flywheel/faceplate from it (chapter 2A or 2B), so that the engine could be secured to the stand with bolts screwed into its end.

2. If there is no stand, you can disassemble the engine by securing it to a strong workbench or on its butt. Be extremely careful not to tip the engine over.

3. If you are going to buy a remanufactured engine, all external components must be removed first to install them on such an engine. Such components include the following:
  • a) Generator and brackets (Chapter 5A)
  • b) High-voltage wires and spark plugs (chapter 1 and 5B)
  • c) Thermostat and its housing (Chapter 3)
  • d) Oil level control dipstick branch pipe (see Fig. 6.3).
  • d) Components of the fuel injection system (Chapter 4)
  • e) All electrical switches and sensors (see relevant chapter)
  • g) Intake and exhaust manifolds (chapter 2A or 2B)
  • c) Oil filter (chapter 1).
  • i) Brackets of power unit supports (chapter 2A or 2B)
  • c) Flywheel/faceplate (chapter 2A or 2B).

Note: When removing units and parts from an old engine, note everything that may be useful in the future during assembly: where and how gaskets, sealing rings, spacers, pins, washers, bolts and other important "little things" are installed.


Note: When removing units and parts from an old engine, note everything that may be useful in the…


4. If you purchased an engine assembly kit containing the cylinder block/crankcase, crankshaft and connecting rod and piston assemblies, then you will also need to remove the cylinder head, sump, oil pump and timing belt (4-cylinder engines) or chains (V-shaped 6-cylinder engines) from the old engine.



5. If you decide to repair the engine yourself, disassemble the engine and remove the external components in the following order:
  • a) Intake and exhaust manifolds (chapter 2A or 2B).
  • b) Toothed belt and toothed pulleys (4-cylinder engines) or chains (V-shaped 6-cylinder engines) of the valve timing mechanism (chapter 2A or 2B).
  • c) Cylinder head(s) (head 2A or 2B).
  • d) Flywheel/faceplate (chapter 2A or 2B).
  • c) Pallet (chapter 2A or 2B).
  • e) Oil pump (chapter 2A or 2B).
  • g) Connecting rod and piston groups (paragraph 13)
  • c) Crankshaft (paragraph 11).

6. Before starting disassembly and repair, it is necessary to purchase the appropriate equipment.






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