4-cylinder car engine Ford Mondeo 1 and 2
Technical requirements and tightening torques
General information Engine type 4-cylinder in-line, with two overhead camshafts Engine code: Engine displacement 1.6 liters L1F, 1J, L1L Engine displacement 1.8 liters...
General information Engine type 4-cylinder in-line, with two overhead camshafts Engine code: Engine displacement 1.6 liters L1F, 1J, L1L Engine displacement 1.8 liters...
General information about the engine
Applying the information in this chapter 1. This chapter describes repair procedures that are performed on the engine installed in the vehicle and contains only the...
Applying the information in this chapter 1. This chapter describes repair procedures that are performed on the engine installed in the vehicle and contains only the...
Repair operations performed without removing the engine
The following operations can be performed without removing the engine from the vehicle. However, please note that any procedure that requires removing the oil pan should...
The following operations can be performed without removing the engine from the vehicle. However, please note that any procedure that requires removing the oil pan should...
Compression check
1. When engine performance deteriorates or ignition failures occur that cannot be attributed to the ignition or fuel system, a compression test is a means of diagnosing...
1. When engine performance deteriorates or ignition failures occur that cannot be attributed to the ignition or fuel system, a compression test is a means of diagnosing...
Top dead center of cylinder #1
General information 1. Top Dead Center (TDC) is the highest point in the cylinder that the piston reaches during its forward motion during crankshaft rotation. Each...
General information 1. Top Dead Center (TDC) is the highest point in the cylinder that the piston reaches during its forward motion during crankshaft rotation. Each...
Removing and installing the cylinder head cover
Removal 1. Disconnect the two electrical connectors and the vacuum hose (if equipped). Then remove the air cleaner cover assembly together with the air flow meter, the...
Removal 1. Disconnect the two electrical connectors and the vacuum hose (if equipped). Then remove the air cleaner cover assembly together with the air flow meter, the...
Removing and installing the intake manifold
Warning: Gasoline is highly flammable. Use extreme caution when working around the fuel system. Work in a well-ventilated area - open all windows and doors to create an...
Warning: Gasoline is highly flammable. Use extreme caution when working around the fuel system. Work in a well-ventilated area - open all windows and doors to create an...
Removal, inspection and installation of the exhaust manifold
Warning: This procedure must be performed when the engine is completely cool. Note: In addition to the new gasket and other parts, tools and fixtures needed to complete...
Warning: This procedure must be performed when the engine is completely cool. Note: In addition to the new gasket and other parts, tools and fixtures needed to complete...
Removing and installing the crankshaft pulley
Removal 1. Remove the accessory drive belt. Remove it completely or just from the crankshaft pulley, depending on the procedure being performed (Chapter 1). 2. If...
Removal 1. Remove the accessory drive belt. Remove it completely or just from the crankshaft pulley, depending on the procedure being performed (Chapter 1). 2. If...
Timing belt covers of the timing mechanism
Top cover 1. Unscrew the two cover mounting bolts and remove it (see Fig. 9.1, a-c). On 05/1998 and later models, support the engine with a piece of wood under the oil...
Top cover 1. Unscrew the two cover mounting bolts and remove it (see Fig. 9.1, a-c). On 05/1998 and later models, support the engine with a piece of wood under the oil...
Timing belt of the timing mechanism
Note: This procedure requires a new belt (if necessary), a new cylinder head gasket, and special tools (see text). On pre-1998 models, if the belt is being removed for...
Note: This procedure requires a new belt (if necessary), a new cylinder head gasket, and special tools (see text). On pre-1998 models, if the belt is being removed for...
Timing Belt Tensioner and Toothed Pulleys
Tensioner Note: On models produced before 05/1998, please note that if the belt needs to be removed for the first time after the vehicle leaves the factory, a tensioner...
Tensioner Note: On models produced before 05/1998, please note that if the belt needs to be removed for the first time after the vehicle leaves the factory, a tensioner...
Replacing the camshaft seal
Note: Although any cuff can be removed immediately after removing the corresponding pulley ( see paragraph 11 ), however, this method of removing the cuffs is not...
Note: Although any cuff can be removed immediately after removing the corresponding pulley ( see paragraph 11 ), however, this method of removing the cuffs is not...
Camshafts and hydraulic valve lifters
Removal 1. Loosen the timing belt tension ( p. 1-14 paragraph 10 ). 2. Remove the belt completely ( paragraph 10 clauses 15 and 16 ) or pull it off the camshaft...
Removal 1. Loosen the timing belt tension ( p. 1-14 paragraph 10 ). 2. Remove the belt completely ( paragraph 10 clauses 15 and 16 ) or pull it off the camshaft...
Checking and adjusting valve clearances
Note: This procedure only applies to models produced after 05/199B. Before this date, Zetec engines were equipped with hydraulic compensator valves. Examination 1....
Note: This procedure only applies to models produced after 05/199B. Before this date, Zetec engines were equipped with hydraulic compensator valves. Examination 1....
Removing and installing the cylinder head
Removal Models produced before 10.1996 Note: This procedure assumes that you are removing the cylinder head with the intake and exhaust manifolds attached to it. This...
There are 1 a comment
Removal Models produced before 10.1996 Note: This procedure assumes that you are removing the cylinder head with the intake and exhaust manifolds attached to it. This...
There are 1 a comment
Removing and installing the pallet
Removal Note: On pre-05/98 models, to perform this procedure with the power unit installed in the vehicle, you will need an assistant and special equipment to raise the...
Removal Note: On pre-05/98 models, to perform this procedure with the power unit installed in the vehicle, you will need an assistant and special equipment to raise the...
Removal, inspection and installation of the oil pump
Removal Note 1: This procedure is difficult to perform when the engine is installed in the vehicle, as it requires preliminary disassembly and access to the components...
Removal Note 1: This procedure is difficult to perform when the engine is installed in the vehicle, as it requires preliminary disassembly and access to the components...
Removing and installing an oil radiator
1. Drain the cooling system ( chapter 1 ). Disconnect the coolant hoses from the oil cooler. 2. Unscrew the fasteners of the oil filter ( chapter 1 ). Remove oil stains....
1. Drain the cooling system ( chapter 1 ). Disconnect the coolant hoses from the oil cooler. 2. Unscrew the fasteners of the oil filter ( chapter 1 ). Remove oil stains....
Removing and installing the oil level sensor
Removal 1. Place the vehicle on a firm, level surface, open the hood and disconnect the negative battery cable (Chapter 5, paragraph 1). 2. Raise the front of the...
Removal 1. Place the vehicle on a firm, level surface, open the hood and disconnect the negative battery cable (Chapter 5, paragraph 1). 2. Raise the front of the...
Oil pressure indicator sensor
Removal 1. This sensor is installed in the cylinder block on the thread (at the rear above the right support bearing of the drive shaft) (see Fig. 20.1). 2. Place the...
Removal 1. This sensor is installed in the cylinder block on the thread (at the rear above the right support bearing of the drive shaft) (see Fig. 20.1). 2. Place the...
Replacing the crankshaft seal
Note: Do not attempt to remove these seals unless you have removed the oil pump or seal housing. as they are too soft and access is limited. To avoid damaging the seal...
Note: Do not attempt to remove these seals unless you have removed the oil pump or seal housing. as they are too soft and access is limited. To avoid damaging the seal...
Removing and installing the flywheel/faceplate
Removal 1. Remove the transmission (Chapter 7A or 7B). It is also a good idea to check the seals and replace them if necessary. 2. Remove the clutch (depending on the...
Removal 1. Remove the transmission (Chapter 7A or 7B). It is also a good idea to check the seals and replace them if necessary. 2. Remove the clutch (depending on the...
Inspection and replacement of engine and transmission mounts
General information 1. These bearings do not require attention often, however, a damaged or broken bearing must be replaced immediately. Otherwise, the loads occurring...
General information 1. These bearings do not require attention often, however, a damaged or broken bearing must be replaced immediately. Otherwise, the loads occurring...
This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Mondeo 4
Mondeo 3
Mondeo 2
Mondeo 1 and 2
Mondeo 1
- General information
- User guide
- Power unit
- Engine repair
- Lubrication system
- Cooling system
- Exhaust system
- Supply system
- Fuel vapor recovery
- Transmission
- Clutch
- Car gearbox
- Wheel drives
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating and ventilation
- Security systems
- Electrical equipment
- Electrical appliances
- Headlights and lighting
- Battery and alternator
Mondeo 3
- General information
- Introduction to the guide
- Workplace equipment
- Car care
- Help with malfunctions
- Power unit
- Engine repair
- Lubrication system
- Cooling system
- Fuel injection system
- Ignition system
- Fuel system
- Transmission
- Chassis
- Chassis
- Brake system
- Body
- Interior
- Exterior
- Electrical equipment
- Light and appliances
- Battery and alternator
- Schematic diagrams
Mondeo 2
- General information
- User guide
- Maintenance and care
- Wheels and rims
- Power unit
- V16 engine
- Duratec VE
- Lubrication system
- Cooling system
- Power systems
- Ignition system
- Exhaust system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Wheel drives
- Chassis
- Front suspension
- Rear suspension (sedan)
- Rear suspension
- Steering
- Brake system
- Brake service
- Electrical equipment
- Battery and alternator
- Light and appliances
Mondeo 1 and 2
- General information
- User guide
- Vehicle data
- Repair on the road
- Weekly checks
- Periodic maintenance
- Troubleshooting
- Engine
- 4 cylinder engines
- 6 cylinder engines
- Removal and repair
- Cooling system
- Fuel/exhaust systems
- Emission management
- Starting and charging systems
- Ignition system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Brake system
- Suspension
- Steering
- Body
- Exterior
- Interior
- Electrical equipment
Mondeo 1
- General information
- Car care
- Maintenance
- Troubleshooting
- Power unit
- Engine repair
- Cooling and lubrication system
- Ignition system
- Fuel/exhaust systems
- Fuel injection (gasoline)
- Fuel injection (diesel)
- Transmission
- Clutch and drive shafts
- Car gearbox
- Chassis
- Suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating system
- Electrical equipment
- Equipment and devices
- Power devices
- Lighting and signaling
- Windshield wipers and washers
- Electrical circuits
