Car engine repair Ford Mondeo 4

Features of the design and repair of the 2.5 l duratec-v15 engine
Features of the design and repair of the 2.5 l duratec-v15 engine
Fig. 5.39. Duratec-V15 engine with 2.5 l capacity and variable valve timing system elements: 1 – timing mechanism drive cover; 2 – cylinder head cover; 3 – intake...

Checking the compression in the cylinders of the 2.5L duratec-v15 engine
Checking the compression in the cylinders of the 2.5L duratec-v15 engine
The compression is checked with a special device – a compression meter. There are variants of compression gauges similar to the one shown in the photo… ...and also those...

Replacing the timing belt of the 2.5L duratec-v15 engine
Replacing the timing belt of the 2.5L duratec-v15 engine
You will need: all the tools for removing and installing the mudguard and engine crankcase protection, as well as a key for turning the crankshaft. NOTE: Carry out work...

Replacing crankshaft seals on a 2.5L duratec-v15 engine
Replacing crankshaft seals on a 2.5L duratec-v15 engine
Fig. 5.44. Removing the front crankshaft oil seal. You will need: all the tools necessary to remove the timing belt, as well as devices for removing and installing the...

Replacing the cylinder head gasket of the 2.5L duratec-v15 engine
Replacing the cylinder head gasket of the 2.5L duratec-v15 engine
If you detect a leak of engine oil or coolant at the junction of the cylinder head and the cylinder block, remove the head and replace its gasket. The leak may also...

Replacing camshafts and cylinder head cover seals for a 2.5L duratec-v15 engine
Replacing camshafts and cylinder head cover seals for a 2.5L duratec-v15 engine
Fig. 5.39. Duratec-V15 engine with 2.5 l capacity and variable valve timing system elements: 1 – timing mechanism drive cover; 2 – cylinder head cover; 3 – intake...

Replacing the oil pan seal of the 2.5L duratec-v15 engine
Replacing the oil pan seal of the 2.5L duratec-v15 engine
Fig. 5.47. Location of oil pan mounting bolts for the 2.5L Duratec-V15 engine. You will need a set of socket heads. The engine oil pan flange is sealed with FORD...

Features of the design and repair of the 2.2 l duratorq-tdci engine
Features of the design and repair of the 2.2 l duratorq-tdci engine
Fig. 5.48. Duratorq-TDCi engine with a volume of 2.2 l: 1 – timing belt; 2 – fuel injection system distribution manifold; 3 – Electronically controlled intake manifold...

Checking the compression in the cylinders of the 2.2L duratorq-tdci engine
Checking the compression in the cylinders of the 2.2L duratorq-tdci engine
The compression in the engine cylinders is checked in the same way as in other engines ( see Checking compression in cylinders ). Please perform the check taking into...

Replacing the timing belt of the 2.2L duratorq-tdci engine
Replacing the timing belt of the 2.2L duratorq-tdci engine
You will need: all the tools for removing and installing wheel mudguards and fender liners, as well as special clamps for fixing the crankshaft and exhaust camshaft...

Replacing the crankshaft seals of the 2.2L duratorq-tdci engine
Replacing the crankshaft seals of the 2.2L duratorq-tdci engine
You will need: all the tools necessary to remove the timing belt, as well as devices for removing and installing the crankshaft seals. Replace the front crankshaft oil...

Replacing the cylinder head cover seals on a 2.2L duratorq-tdci engine
Replacing the cylinder head cover seals on a 2.2L duratorq-tdci engine
You will need: all the tools necessary to remove the timing belt. The cylinder head cover consists of two parts, the upper and lower. If the oil leak from under the...

Replacing the cylinder head gasket of the 2.2L duratorq-tdci engine
Replacing the cylinder head gasket of the 2.2L duratorq-tdci engine
Fig. 5.56. The order of loosening the tightening of the cylinder head mounting bolts. You will need: all the tools necessary to remove the cylinder head cover, timing...

Replacing camshafts on a 2.2L duratorq-tdci engine
Replacing camshafts on a 2.2L duratorq-tdci engine
Fig. 5.49. Cylinder head of the 2.2 l Duratorq-TDCi engine: 1 – fuel injector; 2 – upper part of the cylinder head; 3 – exhaust camshaft; 4 – roller pusher; 5 – valve...

Replacing the oil pan seal on a 2.2L duratorq-tdci engine
Replacing the oil pan seal on a 2.2L duratorq-tdci engine
Fig. 5.57. Location of oil pan mounting bolts for the 2.2L Duratorq-TDCi engine. The engine oil pan flange is sealed with FORD WSE-M4G323-A4 sealant-gasket, any gasket...

Removing and installing the decorative engine cover
Removing and installing the decorative engine cover
You will need: a 15 mm spanner and a flat-blade screwdriver. To improve the appearance of the engine compartment and reduce noise, a decorative plastic cover is...

Checking the compression in the cylinders
Checking the compression in the cylinders
Compression (pressure at the end of the compression stroke) in the cylinders is the most important indicator for diagnosing the condition of the engine without...

Removing and installing mudguard and engine crankcase protection
Removing and installing mudguard and engine crankcase protection
The engine splash guard protects the engine compartment from contamination and is not a power protection for the engine crankcase. NOTE: To protect the engine casing, as...

Replacing the right powertrain suspension support
Replacing the right powertrain suspension support
Fig. 5.11. Right support of the power unit suspension: 1 – nut for fastening the support of the power unit suspension to the engine cylinder block bracket; 2 – Engine...

Replacing the left support of the powertrain suspension
Replacing the left support of the powertrain suspension
Fig. 5.12. Left support of the power unit suspension: 1 – air filter bracket mounting nut; 2 – air filter mounting bracket; 3 – powertrain suspension support mounting...

Replacing the rear support of the powertrain suspension
Replacing the rear support of the powertrain suspension
You will need: keys "15", "21". The rear support of the powertrain suspension is a non-separable unit consisting of a metal collar and a rubber cushion. The support is...

Cleaning the crankcase ventilation system
Cleaning the crankcase ventilation system
Over time, resinous deposits from crankcase gases accumulate in the engine crankcase ventilation system, making it difficult for these gases to be removed into the...

Setting the piston of the first cylinder to the TDC position of the compression stroke
Setting the piston of the first cylinder to the TDC position of the compression stroke
The piston of the 1st cylinder is set to the top dead center (TDC) position of the compression stroke so that the valve timing is not disturbed when performing work...

Adjusting valve clearances
Adjusting valve clearances
To compensate for thermal expansion of the valve, a gap is set between the end of the valve stem and the camshaft cam. With an increased gap, the valve will not open...

Checking and replacing the accessory drive belt
Checking and replacing the accessory drive belt
Checking the accessory drive belt is performed as follows. 1. Remove the right front wheel. 2. Remove the fender liner ( see Removing and installing wheel mudguards and...

Checking and replacing the timing belt of the 1.6L Duratec Ti-VCT engine
Checking and replacing the timing belt of the 1.6L Duratec Ti-VCT engine
Fig. 5.16. Engine components removed when replacing the timing belt: 1 – crankshaft pulley; 2 – lower cover of the timing drive; 3 – timing belt drive; 4 - front timing...

Replacing the timing chain of the 2.0 and 2.3 L duratec-he engines
Replacing the timing chain of the 2.0 and 2.3 L duratec-he engines
You will need: a set of socket wrenches, a set of open-end wrenches, a knife. 1. Remove the decorative engine cover ( see Removing and installing the decorative engine...
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Removal, defect detection and installation of the flywheel
Removal, defect detection and installation of the flywheel
The flywheel is removed to replace the rear crankshaft oil seal, to replace the toothed rim if it is damaged, and to grind the surface under the clutch driven disk. You...

Replacing the cylinder head cover gasket
Replacing the cylinder head cover gasket
If the oil leak from under the cylinder head cover cannot be eliminated by tightening the cover mounting bolts, replace its gasket. To replace the cylinder head cover...

Replacing the cylinder head gasket
Replacing the cylinder head gasket
If you detect a leak of engine oil or coolant at the junction of the cylinder head and the cylinder block, remove the head and replace its gasket. The leak may also...

Replacing valve stem seals
Replacing valve stem seals
An external sign of wear of the oil scraper caps is the short-term appearance of blue smoke from the exhaust pipe after starting the engine and during engine braking...

Replacing camshaft seals
Replacing camshaft seals
If traces of oil leakage through the camshaft seals are detected, first check whether the crankcase ventilation system is clogged or whether the hoses of this system are...

Replacing crankshaft seals
Replacing crankshaft seals
1.6L Duratec Ti-VCT Engine Front Crankshaft Seal replace as follows. 1. Disconnect the wire from the negative terminal of the battery. 2. Remove the timing belt ( see...

Replacing the oil pan seal
Replacing the oil pan seal
The engine oil pan flange is sealed with FORD WSE-M4G323-A4 sealant gasket. If oil leakage occurs, the seal must be replaced. Perform work on an inspection pit, overpass...

Replacing the intake manifold gasket
Replacing the intake manifold gasket
There is a gasket between the flanges of the cylinder head and the intake manifold. If this gasket is not tight, the engine will run unevenly ("troit"). If the...

Replacing the catalytic converter gasket
Replacing the catalytic converter gasket
A sealing gasket made of a thin molded metal strip is installed between the flanges of the cylinder head and the exhaust manifold. If the seal of this gasket is broken,...

Replacing camshafts
Replacing camshafts
Fig. 5.36. Removing the camshafts of the 1.6 l Duratec Ti-VCT engine: 1 – cylinder head; 2 – VCT support; 3 – camshaft bearing cap mounting bolts; 4 – camshaft bearing...

Removing and installing the engine
Removing and installing the engine
Remove the engine assembly with the gearbox by lowering it down from the engine compartment. This requires a lift to raise the front of the car higher. In a garage, if...




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