Car clutch repair Ford Mondeo 1 and 2

Technical requirements and tightening torques

Clutch Type Single-plate dry clutch. Cable actuated on early models. Hydraulic actuated on models from about 1994. Friction disc diameter: Models with 4-cylinder...

Description and testing of the clutch

Description 1. The non-automatic transmission model uses a single-plate, dry friction, diaphragm spring, cable-actuated clutch. The cover assembly comprises a steel...

Clutch adjustment

Cable operated models 1. If you are checking after installing a new cable, first depress the pedal fully 10 times. 2. Fully depress and hold the pedal down. Place a...

Removing and installing the clutch cable

Removal 1. Remove the air cleaner assembly ( chapter 4A ). 2. Disconnect the clutch cable from the release lever by pulling the cable with pliers until the end of the...

Removing and installing the master cylinder

Removal 1. Disconnect the negative battery cable ( chapter 5A ). 2. From inside the vehicle, move the driver's seat back as far as it will go to gain access. Remove the...

Removing and installing the clutch pedal

Removal 1. Remove the brake pedal (Chapter 9). 2. Remove the spacer washer (blue nylon) from the pedal pivot shaft. 3. Unhook and remove the pedal return spring. Cable...

Removal, inspection and installation of clutch components

Warning: Clutch wear dust may contain asbestos, which is very dangerous to health. Do not blow off dust with compressed air or inhale air containing asbestos. Wear a...

Removing and installing the clutch release bearing

Removal 1. Separate the engine from the transmission (paragraph 7). Cable operated clutch 2. Remove the bearing from the guide sleeve by turning the release lever (see...

Removing and installing the clutch release shaft and sleeve

Note: Information applies to cable operated clutches only. Removal 1. Remove the release bearing ( paragraph 8 ). 2. Unscrew the clamp bolt that secures the release...

Removing air from the clutch hydraulic system

1. The hydraulic clutch system does not usually require bleeding. This procedure is only necessary after disassembling the system. However, if the clutch pedal has...




Mondeo 4 
Mondeo 3 
Mondeo 2 
Mondeo 1 and 2 
Mondeo 1 
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