Car clutch repair Ford Mondeo 1 and 2

Specifications and tightening torques
Specifications and tightening torques
Clutch Type Single plate dry clutch. Cable drive on early models. Hydraulic drive on models from about 1994. Friction disc diameter: Models with 4-cylinder engines: 1.6...

Description and testing of clutch
Description and testing of clutch
Description 1. Models with non-automatic transmission are equipped with a single-disk dry friction clutch with a diaphragm spring and a cable drive. The cover assembly...

Clutch adjustment
Clutch adjustment
Cable operated models 1. If you are checking after installing a new cable, depress the pedal fully 10 times first. 2. Fully depress and keep the pedal depressed. Install...

Removal and installation of the clutch cable
Removal and installation of the clutch cable
Withdrawal 1. Remove the air cleaner assembly ( chapter 4A ). 2. Disconnect the clutch cable from the release lever by pulling the cable with pliers so. so that the end...

Removal and installation of the master cylinder
Removal and installation of the master cylinder
Withdrawal 1. Disconnect the negative battery cable ( chapter 5A ). 2. Inside the passenger compartment, move the driver's seat back as far as it will go to provide...

Removal and installation of the clutch pedal
Removal and installation of the clutch pedal
Withdrawal 1. Remove the brake pedal (chapter 9). 2. Remove spacer (blue nylon) from the pivot pin of the pedal. 3. Unhook and remove the pedal return spring. Cable...

Removing, checking and installing clutch components
Removing, checking and installing clutch components
Warning: Clutch wear dust may contain asbestos, which is very hazardous to health. Do not blow off dust with compressed air and do not inhale air containing asbestos....

Removing and installing clutch release bearing
Removing and installing clutch release bearing
Withdrawal 1. Separate the engine from the transmission (paragraph 7). Cable operated clutch 2. Remove the bearing of this guide bush by turning the release lever (see...

Removal and installation of an axis and plugs of deenergizing of coupling
Removal and installation of an axis and plugs of deenergizing of coupling
Note: Information applies to cable operated clutch only. Withdrawal 1. Remove release bearing ( paragraph 8 ). 2. Remove the clamp bolt that secures the release lever to...

Elimination of air in the clutch hydraulic system
Elimination of air in the clutch hydraulic system
1. Clutch hydraulic system does not normally require bleeding. This procedure is necessary only after disassembling the system. However, if the clutch pedal has become...




Mondeo 4 
Mondeo 3 
Mondeo 2 
Mondeo 1 and 2 
Mondeo 1