Clutch adjustment (Mondeo 1 and 2)

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Cable operated models


1. If you are checking after installing a new cable, first depress the pedal fully 10 times.

2. Fully depress and hold the pedal down. Place a steel ruler on the partition and measure the distance to the middle of the rubber pad (dimension C).

3. Release the pedal and measure the distance from the partition to the middle of the rubber pad (dimension B). Do not move the pedal when measuring.

4. Pedal travel A = B - C, where dimension B (pedal released), dimension C (pedal depressed). See Fig. 3.4.

4. Pedal travel A = B - C, where dimension B (pedal released), dimension C (pedal depressed). See…


5. Compare the pedal stroke with the specified value (see Technical requirements). If necessary, make adjustments as follows.

6. Remove the air cleaner (Chapter 4A).

7. Loosen the lock nut on the clutch cable adjuster sleeve, which is located next to the release lever on the transmission. Turn the nut until the pedal travel is normal (see Fig. 3.7).

7. Loosen the lock nut on the clutch cable adjuster sleeve, which is located next to the release…


8. Finally, tighten the lock nut.



Models with hydraulic drive


9. Turn the steering wheel from the straight-ahead position 30° to the left. Secure the end of the tape measure (by taping it) to the clutch pedal. Make sure that the end of the tape measure does not move during the measurements.

10. Without touching the pedal, measure the distance (dimension "C") from the pedal to the steering wheel rim on the driver's side (see Fig. 3.10).

10. Without touching the pedal, measure the distance (dimension «C») from the pedal to the steering…


11. Press the pedal all the way down and measure the distance (dimension "B") again in the same place (see Fig. 3.11.).

11. Press the pedal all the way down and measure the distance (dimension «B») again in the same…


12. Pedal stroke A = B - C, where dimension B (pedal pressed), dimension C (pedal released).

13. Compare the pedal stroke with the specified value (see Technical Requirements). If necessary, adjust as follows.



14. Loosen the lock nut on the clutch travel limiter (on the master cylinder bracket). Turn the limiter bolt until the pedal travel is normal (see Fig. 3.14,a,b). Finally, tighten the lock nut.

14. Loosen the lock nut on the clutch travel limiter (on the master cylinder bracket). Turn the…
14. Loosen the lock nut on the clutch travel limiter (on the master cylinder bracket). Turn the…






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