Vehicle Maintenance Ford Mondeo 1
Vehicle maintenance plan
Maintenance should be performed at least once a year. If during this time more than 10,000 km (diesel models) or more than 15,000 km (carburetor engine) have been...
Maintenance should be performed at least once a year. If during this time more than 10,000 km (diesel models) or more than 15,000 km (carburetor engine) have been...
Resetting the service interval indicator
Depending on the model and equipment, an additional signaling system is installed in the car. It controls the operation of the external lighting, indicates the opening...
Depending on the model and equipment, an additional signaling system is installed in the car. It controls the operation of the external lighting, indicates the opening...
General information about maintenance
This section describes all maintenance operations that must be carried out according to the maintenance plan. They are divided into individual vehicle components....
This section describes all maintenance operations that must be carried out according to the maintenance plan. They are divided into individual vehicle components....
Engine and exhaust system
The following points must be carried out according to the maintenance plan: Engine: oil change, visual inspection for oil leaks. Checking the coolant level and...
The following points must be carried out according to the maintenance plan: Engine: oil change, visual inspection for oil leaks. Checking the coolant level and...
Engine oil change
To change the engine oil, you will need the following tools: A car pit or a hydraulic repair jack with stands. Special tool for unscrewing the oil filter (oil filter...
To change the engine oil, you will need the following tools: A car pit or a hydraulic repair jack with stands. Special tool for unscrewing the oil filter (oil filter...
Visual inspection for oil leaks
If there are traces of oil on the engine and its consumption is high, check where the leak is coming from. Check the following places: Open the oil filler cap and check...
If there are traces of oil on the engine and its consumption is high, check where the leak is coming from. Check the following places: Open the oil filler cap and check...
Checking the engine oil level
The engine oil level should be checked approximately every 1000 km and topped up if necessary. The engine should not consume more than 1 liter of oil per 1000 km. Higher...
The engine oil level should be checked approximately every 1000 km and topped up if necessary. The engine should not consume more than 1 liter of oil per 1000 km. Higher...
Checking the coolant level
The coolant level should be checked at regular intervals - approximately every four weeks - at least before each long journey. To top up - also in warm weather - use a...
The coolant level should be checked at regular intervals - approximately every four weeks - at least before each long journey. To top up - also in warm weather - use a...
Visual inspection of the cooling system for leaks
Check coolant hoses for porosity by bending and squeezing, replace hardened hoses. The hoses should not be too short at the fittings. Check the tightness of the hose...
Check coolant hoses for porosity by bending and squeezing, replace hardened hoses. The hoses should not be too short at the fittings. Check the tightness of the hose...
Antifreeze check
The following test tool is required: A test hydrometer, which can be purchased relatively inexpensively at a parts store or may be available at a gas station. Before the...
The following test tool is required: A test hydrometer, which can be purchased relatively inexpensively at a parts store or may be available at a gas station. Before the...
Diesel engine: checking and adjusting valve clearances
If this operation is performed incorrectly, serious engine malfunctions may occur. Therefore, strictly follow the valve clearance adjustment method described in Chapter...
If this operation is performed incorrectly, serious engine malfunctions may occur. Therefore, strictly follow the valve clearance adjustment method described in Chapter...
Replacing spark plugs and checking electrical components
The special tool required is a 16mm spark plug wrench, which can be purchased at a specialist retailer. The following spare parts need to be purchased: Four spark plugs....
The special tool required is a 16mm spark plug wrench, which can be purchased at a specialist retailer. The following spare parts need to be purchased: Four spark plugs....
Replacing the air filter insert
No special equipment is required. The following spare parts should be purchased: Air filter insert. When purchasing a bearing insert, make sure it matches your vehicle...
No special equipment is required. The following spare parts should be purchased: Air filter insert. When purchasing a bearing insert, make sure it matches your vehicle...
Replacing the fuel filter
No special tool is required. The following spare part is required: Fuel filter for the corresponding engine. When purchasing, please provide the car model and year of...
No special tool is required. The following spare part is required: Fuel filter for the corresponding engine. When purchasing, please provide the car model and year of...
Checking and replacing the V-belt and toothed belt
Checking the V-belt No special tool is required. Necessary spare parts: V-belt. Its length depends on the engine type. Keep this in mind when purchasing the belt. Too...
Checking the V-belt No special tool is required. Necessary spare parts: V-belt. Its length depends on the engine type. Keep this in mind when purchasing the belt. Too...
Diesel: Tightening the turbocharger and intake manifold bolts
No special tool is required. Remove the air filter, see p. 5.6 . Remove the charge air radiator, see item 1.9 . Caution: Be careful not to damage the O-ring between the...
No special tool is required. Remove the air filter, see p. 5.6 . Remove the charge air radiator, see item 1.9 . Caution: Be careful not to damage the O-ring between the...
Diesel Engine: Replacing CVT Filter
No special tool is required. The following spare part is required: CVT filter for diesel engine. The CVT valve "1" is a low pressure valve that is activated by the...
No special tool is required. The following spare part is required: CVT filter for diesel engine. The CVT valve "1" is a low pressure valve that is activated by the...
Replacing the pulse air filter
The pulse air filter is mounted in petrol engines on the front side of the engine next to the exhaust manifold. It belongs to the pulse system, in which fresh air is...
The pulse air filter is mounted in petrol engines on the front side of the engine next to the exhaust manifold. It belongs to the pulse system, in which fresh air is...
Visual inspection of the exhaust system
There is no need for special tools or spare parts. Raise the car. Check the tightness of the installation of the fastening clamps. Inspect the exhaust system with a lamp...
There is no need for special tools or spare parts. Raise the car. Check the tightness of the installation of the fastening clamps. Inspect the exhaust system with a lamp...
Clutch, gearbox and final drive
Clutch: Check clutch adjustment. Automatic transmission: check the oil level. Manual and automatic transmissions: visual inspection for oil leaks. Vehicle with all-wheel...
Clutch: Check clutch adjustment. Automatic transmission: check the oil level. Manual and automatic transmissions: visual inspection for oil leaks. Vehicle with all-wheel...
Visual inspection of transmission tightness
Oil leaks may occur in the following places: The junction between the engine block and the gearbox (flywheel seal / shaft seal - gearbox). The joint of the gearbox...
Oil leaks may occur in the following places: The junction between the engine block and the gearbox (flywheel seal / shaft seal - gearbox). The joint of the gearbox...
Checking the rubber seal of the cardan shaft
Raise the car. Note the visible traces of grease on and around seal "1". Check the strength of the installation of the fastening clamps "2". Inspect the rubber of the...
Raise the car. Note the visible traces of grease on and around seal "1". Check the strength of the installation of the fastening clamps "2". Inspect the rubber of the...
Automatic transmission: checking the oil level
Must have in stock: Transmission oil for automatic transmission, specification Ford ESP-M2C166-N. Examination Warm up the engine by driving about 20 km so that the...
Must have in stock: Transmission oil for automatic transmission, specification Ford ESP-M2C166-N. Examination Warm up the engine by driving about 20 km so that the...
Adjusting the clutch rod
This requires a special tool. Checking/adjusting is described in the chapter " Clutch ", see p. 9.3 .
This requires a special tool. Checking/adjusting is described in the chapter " Clutch ", see p. 9.3 .
Brakes, tires and wheels
Brake system: check the brake fluid level and lining thickness. Brake system: check for leaks and damage to pipes, hoses, brake cylinders and connecting elements. Remove...
Brake system: check the brake fluid level and lining thickness. Brake system: check for leaks and damage to pipes, hoses, brake cylinders and connecting elements. Remove...
Checking the brake fluid level
The brake fluid reservoir is located in the engine compartment. It has two chambers, one for each brake circuit. The reservoir screw cap has a ventilation hole, which...
The brake fluid reservoir is located in the engine compartment. It has two chambers, one for each brake circuit. The reservoir screw cap has a ventilation hole, which...
Checking the thickness of brake pads
Mark the position of the disc in relation to the wheel rim with paint to install the balanced wheel in the same position again. Unscrew the wheel nuts. Raise the car and...
Mark the position of the disc in relation to the wheel rim with paint to install the balanced wheel in the same position again. Unscrew the wheel nuts. Raise the car and...
Visual inspection of brake lines
Raise the car. Clean the brake lines with cold cleaner. Caution! The brake lines are coated with a synthetic coating to protect them from corrosion. If this coating is...
Raise the car. Clean the brake lines with cold cleaner. Caution! The brake lines are coated with a synthetic coating to protect them from corrosion. If this coating is...
Replacing brake fluid
Special tool required: Socket wrench for bleed screws. It is necessary to have in stock: brake fluid of specification DOT4, SUPER DOT4 or FORD SAM-6C-9103-A,...
Special tool required: Socket wrench for bleed screws. It is necessary to have in stock: brake fluid of specification DOT4, SUPER DOT4 or FORD SAM-6C-9103-A,...
Checking the tread depth of your tires
Tires on balanced wheels, with the prescribed air pressure, correct wheel installation and good shock absorption, wear evenly over the entire tread surface. If tires...
Tires on balanced wheels, with the prescribed air pressure, correct wheel installation and good shock absorption, wear evenly over the entire tread surface. If tires...
Checking the air pressure in the tires
Check air pressure only when tires are cold. Check your tire pressure once a month and as part of your maintenance. The tire pressure chart is provided in p. 16.1 ....
Check air pressure only when tires are cold. Check your tire pressure once a month and as part of your maintenance. The tire pressure chart is provided in p. 16.1 ....
Checking the tire valve
Unscrew the dust cap from the tire valve. Apply a small amount of soapy water to the valve. If a soap bubble forms, tighten the valve by turning the protective cap....
Unscrew the dust cap from the tire valve. Apply a small amount of soapy water to the valve. If a soap bubble forms, tighten the valve by turning the protective cap....
Steering and front axle
Tie rod ends: check clearance and fastening, as well as dust caps. Axle joints: Check dust caps. Check clearances in axle joints. Steering: Check bellows for damage and...
Tie rod ends: check clearance and fastening, as well as dust caps. Axle joints: Check dust caps. Check clearances in axle joints. Steering: Check bellows for damage and...
Checking the dust caps of the steering rods and axle joints
Raise the car from the front. Tie rod joint Axial hinge Shine a light on the dust caps on the right and left and check for damage, paying attention to traces of grease...
Raise the car from the front. Tie rod joint Axial hinge Shine a light on the dust caps on the right and left and check for damage, paying attention to traces of grease...
Checking the axle joint clearance
Raise the car from the front. Position a suitable lever so that it rests on the inside edge of the rim and on the lower wishbone. Gently push the control arm upward and...
Raise the car from the front. Position a suitable lever so that it rests on the inside edge of the rim and on the lower wishbone. Gently push the control arm upward and...
Checking the tie rod bellows
Look out for visible traces of grease (oily dirt) on and around the bellows. Check the tightness of the screw or clamp clamps. Examine the rubber of the bellows with a...
Look out for visible traces of grease (oily dirt) on and around the bellows. Check the tightness of the screw or clamp clamps. Examine the rubber of the bellows with a...
Checking the steering clearance
Set the steering wheel to the center position. Turn the steering wheel to one side or the other while watching the front wheels. The steering wheel should have a maximum...
Set the steering wheel to the center position. Turn the steering wheel to one side or the other while watching the front wheels. The steering wheel should have a maximum...
Checking the Power Steering Oil Level
Must have in stock: ATF oil specification FORD ESP-M2C166-H. Examination Drive about 15 km to allow the engine and steering to reach normal operating temperature. Check...
Must have in stock: ATF oil specification FORD ESP-M2C166-H. Examination Drive about 15 km to allow the engine and steering to reach normal operating temperature. Check...
Electrical equipment system
Lighting: Check all headlights, taillights, turn signals with flashing light, adjust headlights if necessary. Check the operation of all current consumers. Check the...
Lighting: Check all headlights, taillights, turn signals with flashing light, adjust headlights if necessary. Check the operation of all current consumers. Check the...
Checking the battery
Special tool required: Acid-protective grease, such as BOSCH pole grease. Steel wire brush for cleaning poles and terminals. You need to have in stock: distilled water....
Special tool required: Acid-protective grease, such as BOSCH pole grease. Steel wire brush for cleaning poles and terminals. You need to have in stock: distilled water....
Car body and interior
Apply a small amount of multi-purpose grease to the door latches, door locks, lock wedges, bottom and top of the lid lock. Vehicle base protective coating and cavity...
Apply a small amount of multi-purpose grease to the door latches, door locks, lock wedges, bottom and top of the lid lock. Vehicle base protective coating and cavity...
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See other similar sections for Ford cars:
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• General information: Maintenance Ford Escort 4 (1986-1990)
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• General information: Maintenance Ford Transit 2 (1986-2000, diesel)
Mondeo 4
Mondeo 3
Mondeo 2
Mondeo 1 and 2
Mondeo 1
- General information
- User guide
- Power unit
- Engine repair
- Lubrication system
- Cooling system
- Exhaust system
- Supply system
- Fuel vapor recovery
- Transmission
- Clutch
- Car gearbox
- Wheel drives
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating and ventilation
- Security systems
- Electrical equipment
- Electrical appliances
- Headlights and lighting
- Battery and alternator
Mondeo 3
- General information
- Introduction to the guide
- Workplace equipment
- Car care
- Help with malfunctions
- Power unit
- Engine repair
- Lubrication system
- Cooling system
- Fuel injection system
- Ignition system
- Fuel system
- Transmission
- Chassis
- Chassis
- Brake system
- Body
- Interior
- Exterior
- Electrical equipment
- Light and appliances
- Battery and alternator
- Schematic diagrams
Mondeo 2
- General information
- User guide
- Maintenance and care
- Wheels and rims
- Power unit
- V16 engine
- Duratec VE
- Lubrication system
- Cooling system
- Power systems
- Ignition system
- Exhaust system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Wheel drives
- Chassis
- Front suspension
- Rear suspension (sedan)
- Rear suspension
- Steering
- Brake system
- Brake service
- Electrical equipment
- Battery and alternator
- Light and appliances
Mondeo 1 and 2
- General information
- User guide
- Vehicle data
- Repair on the road
- Weekly checks
- Periodic maintenance
- Troubleshooting
- Engine
- 4 cylinder engines
- 6 cylinder engines
- Removal and repair
- Cooling system
- Fuel/exhaust systems
- Emission management
- Starting and charging systems
- Ignition system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Brake system
- Suspension
- Steering
- Body
- Exterior
- Interior
- Electrical equipment
Mondeo 1
- General information
- Car care
- Maintenance
- Troubleshooting
- Power unit
- Engine repair
- Cooling and lubrication system
- Ignition system
- Fuel/exhaust systems
- Fuel injection (gasoline)
- Fuel injection (diesel)
- Transmission
- Clutch and drive shafts
- Car gearbox
- Chassis
- Suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating system
- Electrical equipment
- Equipment and devices
- Power devices
- Lighting and signaling
- Windshield wipers and washers
- Electrical circuits