Gasoline engines V16 of car Ford Mondeo 2

Removing the engine
The sequence of removing and installing the engine and gearbox varies between models. The 16-valve engine (if equipped with a manual gearbox) will come off the vehicle...

Engine installation
All self-locking nuts, cut cable ties, damaged mount clamps or hose connectors must be replaced with new ones before you begin installing the engine. As mentioned...

Disassembling the engine
Before disassembling the engine, thoroughly clean all its external surfaces to remove dirt and oil. Pay special attention to the seal areas so that foreign bodies cannot...

Engine assembly
After disassembling the engine, all its parts must be thoroughly cleaned and checked. After this, you can begin assembling the engine. Thoroughly clean the cylinder...

Removing and installing the cylinder head (on the engine in the car)
You will need a multi-sided socket. If you don't have one, you can use any socket of the appropriate size that will withstand the tightening torque of the screws without...

Disassembling the cylinder head
As already mentioned, both camshafts are located in the cylinder head. Since most of the components are already removed when removing the cylinder head, further...

Repair of cylinder head and valves
Valve seats If the valve seats are badly worn or cracked, new valve seat rings can be inserted, and the cylinder head must be drilled to the appropriate dimensions. The...

Cylinder head assembly
Assemble the cylinder head in the following order: - screw the studs back in (if removed). This time, grab the top of the two nuts with a wrench and tighten the studs....

Removing the pistons
Removal of pistons is carried out on a dismantled engine. Disassemble the engine according to the instructions in the relevant subsection until the condition when the...

Disassembling pistons and connecting rods
The pistons are equipped with two compression rings and one oil scraper ring. The piston and piston pin form one unit and can only be replaced as a set. Piston pins and...

Checking the technical condition of pistons and connecting rods
To check the technical condition of the clutch, do the following: - check the condition of the driven disk spring; - check the condition of the friction linings of the...

Assembly of pistons and connecting rods
When replacing pistons, in most cases it is necessary to bore the cylinder block. After assembling the pistons with the connecting rods, you can put on the piston rings...

Installing pistons and connecting rods
Note: Connecting rod bearings 1 through 4 on engines built after May 1998 are marked on the timing side. On these engines, connecting rods and connecting rod bearing...

Cylinder block
The cylinder block, which has been modified since May 1998, consists of two parts. Pre-clean all cavities and channels. Use a brush and scraper to remove dirt. The...

Checking the crankshaft
Fig. 84. Measuring the diameter of the main bearing journals The crankshaft main bearings are ground to the nominal size or are 0.25 mm smaller than the nominal size. To...
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Rear oil seal ring and crankshaft flange
Replace in the following order: - Knock the old ring out of the flange. Carefully install the new sealing ring into the flange after it has been remounted. The sealing...

Camshafts and valve timing
Removing the camshafts is covered when removing the cylinder head. The toothed drive belts should be replaced after approximately 100,000 km. A broken toothed drive belt...

Removing and installing a toothed drive belt
Remove the timing belt in the following order: Engines produced before May 1998. Disconnect the battery; - place the front of the car on supports; - remove the mudguard...

Measuring the axial clearance (play) of the camshaft
To do this, you need to do the following: - fix the dial indicator to the front of the cylinder head and block so that the measuring pin is adjacent to the end of the...

Checking the compression in the cylinders
Compression testing is one of the most important diagnostic operations. The compression value and its change after several strokes, as well as the difference in values...

Engine malfunctions
Engine inspection Please do the following: - inspect the engine from above and below; - minor oil leaks should not cause concern; - the appearance of oil stains under...

Replacing the front crankshaft oil seal (manufactured before May 1998)
On these engines, the seal is located in the oil pump housing. If the seal is not sealed, the toothed drive belt must be removed as described for these engines to access...

Removal and installation of camshafts (produced before May 1998)
Remove the camshafts in the following sequence: - remove the battery; - place the front of the car on supports and unscrew the protective shield (nine screws); Fig. 52....

Camshaft seals (manufactured before May 1998)
Replace in the following order: - provide access to the end of the camshaft so that the pulley of the corresponding shaft can be unscrewed and removed; - unscrew the...

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Mondeo 4
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