Diesel car engine Ford Escort 4
Engines with a displacement of 1.6 and 1.8 dm3 have the same design and differ in size, as well as in the drives of the gas distribution system and the high pressure fuel pump.
View of the engine compartment and technical specifications
Engine compartment with diesel engine 1 – right pillar; 2 – battery; 3 – air filter cover; 4 – air filter housing; 5 – heater air intake; 6 – heated air intake; 7 –...
Engine compartment with diesel engine 1 – right pillar; 2 – battery; 3 – air filter cover; 4 – air filter housing; 5 – heater air intake; 6 – heated air intake; 7 –...
Cylinder Head — Specifications
The cylinder head is cast from cast iron and has inserted valve seats and swirl combustion chambers. The bearing seats of the camshaft are made directly in the material...
The cylinder head is cast from cast iron and has inserted valve seats and swirl combustion chambers. The bearing seats of the camshaft are made directly in the material...
Engine Block — Specifications
The cast iron cylinder block has cylinders and crankshaft bearing seats made directly in its material. It contains five crankshaft main bearing seats. Between adjacent...
The cast iron cylinder block has cylinders and crankshaft bearing seats made directly in its material. It contains five crankshaft main bearing seats. Between adjacent...
Crank mechanism — specifications
Crankshaft The crankshaft is made of cast iron together with eight counterweights and rests on five main bearings. Main journal diameter Engine 1.6 dm³: - nominal 57,970...
Crankshaft The crankshaft is made of cast iron together with eight counterweights and rests on five main bearings. Main journal diameter Engine 1.6 dm³: - nominal 57,970...
Valve timing system — specifications
The main element of the gas distribution system is the camshaft, located in the cylinder head and driven by a toothed belt from the crankshaft. Valve timing (measured at...
The main element of the gas distribution system is the camshaft, located in the cylinder head and driven by a toothed belt from the crankshaft. Valve timing (measured at...
Fuel System — Specifications
High pressure fuel pump type Bosch or CAV Roto Diesel. Fuel tank The fuel tank, stamped from sheet steel, is located under the rear seat of the car. Capacity: 40 dm³....
High pressure fuel pump type Bosch or CAV Roto Diesel. Fuel tank The fuel tank, stamped from sheet steel, is located under the rear seat of the car. Capacity: 40 dm³....
Lubrication system — specifications
The gear oil pump with built-in pressure reducing valve is installed in the front part of the engine cylinder block and is driven by the engine crankshaft. Oil pump Oil...
The gear oil pump with built-in pressure reducing valve is installed in the front part of the engine cylinder block and is driven by the engine crankshaft. Oil pump Oil...
Cooling system — specifications
Coolant Replacing the coolant once every two years The ratio of Ford concentrate and water for the preparation of a coolant that operates at temperatures down to minus...
Coolant Replacing the coolant once every two years The ratio of Ford concentrate and water for the preparation of a coolant that operates at temperatures down to minus...
Tightening torques for threaded connections
Cylinder head mounting bolts (new bolts each time): - Stage 1 20 – 30 Nm – Stage 2 76 – 92 Nm – Stage 3 wait 2 minutes – Stage 4 tighten 90° Camshaft Bearing Caps 18 –...
Cylinder head mounting bolts (new bolts each time): - Stage 1 20 – 30 Nm – Stage 2 76 – 92 Nm – Stage 3 wait 2 minutes – Stage 4 tighten 90° Camshaft Bearing Caps 18 –...
How a diesel engine works
Vortex chamber 1 – nozzle; 2 – glow plug; 3 – vortex chamber; 4 – channel; 5 – piston When a diesel engine is running, fresh air, having passed through a filter, is...
Vortex chamber 1 – nozzle; 2 – glow plug; 3 – vortex chamber; 4 – channel; 5 – piston When a diesel engine is running, fresh air, having passed through a filter, is...
Engine adjustment
Checking and adjusting valve clearance Examination 1. Checking and adjusting valve clearances should be done on a cold engine. To adjust the valve clearance, use...
Checking and adjusting valve clearance Examination 1. Checking and adjusting valve clearances should be done on a cold engine. To adjust the valve clearance, use...
Removing and installing the timing belt (1.6L engine)
Timing drive 1 – clamp; 2 – toothed belt cover; 3 – camshaft pulley; 4 – tension roller; 5 – back cover; 6 – toothed belt; 7 – high pressure pump drive gear; 8 – V-belt...
Timing drive 1 – clamp; 2 – toothed belt cover; 3 – camshaft pulley; 4 – tension roller; 5 – back cover; 6 – toothed belt; 7 – high pressure pump drive gear; 8 – V-belt...
Removing and installing the timing belt (1.8L engine)
The 1.8 dm³ engine has two toothed belts. To remove the camshaft drive toothed belt, you must first remove the high-pressure fuel pump drive toothed belt. To adjust the...
The 1.8 dm³ engine has two toothed belts. To remove the camshaft drive toothed belt, you must first remove the high-pressure fuel pump drive toothed belt. To adjust the...
Removing the cylinder head
Cylinder head 1 – swirl combustion chamber; 2 – cylinder head gasket; 3 – bracket with eye for lifting the engine; 4 – oil pressure sensor; 5 – vacuum pump drive; 6 –...
Cylinder head 1 – swirl combustion chamber; 2 – cylinder head gasket; 3 – bracket with eye for lifting the engine; 4 – oil pressure sensor; 5 – vacuum pump drive; 6 –...
Cylinder head repair
Disassembly 1. Remove the intake and exhaust manifolds. 2. Unscrew the two brackets with holes for lifting the engine and the oil pressure sensor from the cylinder head....
Disassembly 1. Remove the intake and exhaust manifolds. 2. Unscrew the two brackets with holes for lifting the engine and the oil pressure sensor from the cylinder head....
Installing the cylinder head and adjusting the valve timing
Gas distribution system 1 - timing belt drive timing belt; 2 – crankshaft pulley; 3 – intermediate shaft pulley; 4 – timing belt tensioner; 5 – camshaft pulley; 6 – fuel...
Gas distribution system 1 - timing belt drive timing belt; 2 – crankshaft pulley; 3 – intermediate shaft pulley; 4 – timing belt tensioner; 5 – camshaft pulley; 6 – fuel...
Disassembling a 1.6 liter engine
Engine cylinder block 1 – engine cylinder block; 2 – back cover; 3 – sealing ring; 4 – oil drain plug; 5 – oil pan gasket; 6 – oil pan; 7 – plug of the technological...
Engine cylinder block 1 – engine cylinder block; 2 – back cover; 3 – sealing ring; 4 – oil drain plug; 5 – oil pan gasket; 6 – oil pan; 7 – plug of the technological...
Checking 1.6 liter engine parts
Crank mechanism 1 – crankshaft; 2 – intermediate shaft; 3 – crankshaft main bearing shells; 4 – crankshaft thrust half rings; 5 – pulley; 6 – main bearing caps; 7 –...
Crank mechanism 1 – crankshaft; 2 – intermediate shaft; 3 – crankshaft main bearing shells; 4 – crankshaft thrust half rings; 5 – pulley; 6 – main bearing caps; 7 –...
Assembly of 1.6 liter engine
Identification marks and markings for correct piston and connecting rod position 1 – piston diameter designation; 2 – designation of the direction of installation in the...
Identification marks and markings for correct piston and connecting rod position 1 – piston diameter designation; 2 – designation of the direction of installation in the...
Differences in the assembly of an engine with a working volume of 1.8 liters
After installing the flywheel, install the vibration damper. Since the high-pressure fuel pump is driven by a separate toothed belt from the crankshaft, the...
After installing the flywheel, install the vibration damper. Since the high-pressure fuel pump is driven by a separate toothed belt from the crankshaft, the...
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See other similar sections for Ford cars:
• Power unit: Engine Duratec 8V 1.6 l Ford Focus 1 (1998-2004)
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• Power unit: Engine repair Ford Fiesta 4 (1996-1999)
• Gasoline engines: Engine repair Ford Sierra (1982-1993)
• Power unit: Engine in the car Ford Transit 2 (1986-2000, diesel)
• Power unit: Engine Duratec 8V 1.6 l Ford Focus 1 (1998-2004)
• Power unit: Engine repair Ford Mondeo 3 (2000-2007)
• Power unit: Engine repair Ford Fiesta 4 (1996-1999)
• Gasoline engines: Engine repair Ford Sierra (1982-1993)
• Power unit: Engine in the car Ford Transit 2 (1986-2000, diesel)
Escort 5
Escort 4
Escort 3
- General information
- User manual
- Maintenance
- Engine
- HCS and Endura-E engines
- CVH and PTE engines
- Zetec and Zetec-E engines
- Gasoline engines
- Diesel engines
- Diesel engines (since 1992)
- Cooling and heating
- Carburetors
- CFI fuel injection
- EFI fuel injection
- SEFI fuel injection
- Exhaust system
- Charging and starting system
- Ignition system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Brake system
- Car suspension
- Steering
- Body
- Electrical equipment
- Light and appliances
- Schematic diagrams
Escort 4
- General information
- User manual
- Maintenance
- Gasoline engines
- OHV engine repair
- CVH engine repair
- Fuel system
- Weber 2V carburetor
- KE-Jetronic injection system
- CFI injection system
- Ignition system
- Diesel engines
- Engine repair
- Fuel system
- High pressure pump
- Cooling and lubrication system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Suspension and wheels
- Steering
- Brake system
- Body
- Body elements
- Doors, locks and windows
- Electrical equipment
- Equipment and devices
- Lighting system
- Electrical circuits
Escort 3
- General information
- Maintenance
- Characteristics
- Engine
- Disassembly and assembly
- Cooling system
- Lubrication system
- Supply system
- Fuel injection «K-Jetronic»
- Transmission
- Clutch
- Mechanical gearbox
- Hydromechanical box
- Drive shafts
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Electrical equipment
- Starting and charging system
- Ignition system
- Ignition «Escort RS 1600»
- Light and appliances
- Schematic diagrams