Technical specifications Coolant capacity HSC and Endura-E engines with a working volume of 1.3 dm³ - 7.1 dm³ CVH engines with a working volume of 1.4 dm³ - 7.6 dm³ CVH engines with a working...
General information Engine cooling system The sealed cooling system includes a pump, an aluminum radiator, an expansion tank, an electric radiator fan, and a thermostat. When a cold engine...
Antifreeze Antifreeze is a mixture of distilled water and ethylene glycol concentrate. Antifreeze protects the cooling system from corrosion and increases the boiling point of the...
Cooling system hoses Check the condition of the cooling system hoses and if a defect is found, replace the hose as follows. Drain the coolant from the cooling system. Remove the hose clamps...
Thermostat Removal Remove the negative terminal from the battery. Drain the coolant from the cooling system. Engines and HCS, Endura-E, CVH and PTE Loosen the clamps and remove the...
Radiator fan Examination If the radiator fan does not work when the coolant temperature is high, check the condition of the fuses and the operation of the relay. Remove the connector...
Electrical sensors of the cooling system Coolant temperature gauge Examination If the coolant temperature gauge does not work, check the condition of the fuses. If the coolant temperature gauge indicates engine...
Radiator and expansion tank Radiator Removal Remove the negative terminal from the battery. On carburetor engines, remove the air intake manifold. Drain the coolant from the cooling system. Remove...
Water pump for HCS and Endura-E engines Removal Remove the negative terminal from the battery. Drain the coolant from the cooling system. Loosen the water pump pulley mounting bolts and remove the auxiliary...
Water pump for CVH and RTE engines Removal Remove the negative terminal from the battery. Drain the coolant from the cooling system. Remove the toothed belt and belt tensioner. Remove the coolant hose...
Water pump for Zetec and Zetec-E engines Removal Remove the negative terminal from the battery. Drain the coolant from the cooling system. Remove the toothed belt and tensioner. Disconnect the lower radiator...
Heater fan Removal Remove the negative terminal from the battery. Remove the air filter housing. Remove the rubber seal from the top of the engine compartment bulkhead. Release the...
Heater control panel Removal Remove the center air duct. Disconnect the control cables from the heater. The right cable controls the temperature adjustment, and the left cable controls the...
Air conditioning system The air conditioning system consists of a condenser installed in front of the radiator, an evaporator located near the heater, a compressor installed on the engine and a...