Heater fan (Escort 5)

Removal

Remove the negative terminal from the battery.

Remove the air filter housing.

Remove the rubber seal from the top of the engine compartment bulkhead.

Release the wiring harness from the fasteners on the engine compartment bulkhead.

Unscrew the 6 screws and remove the upper part of the air chamber (see Fig. 3.35).



Remove the fan cover from the guides and take it out.

Disconnect the connector from the fan, then unscrew the two nuts and remove the fan from the air chamber (see Fig. 3.36).



Remove the motor from the casing by removing the 4 mounting brackets and pressing the locking tabs with a screwdriver. Disconnect the wire connector from the resistors. Bend the mounting bracket and disconnect the resistor from the fan motor. Remove the fan motor from the casing (see Fig. 3.37).

Installation

Installation is carried out in the reverse order of removal.

Heater radiator

Removal

Remove the negative terminal from the battery.

Drain the coolant from the cooling system.

Disconnect the coolant supply hoses to the heater from the engine compartment bulkhead (see Fig. 3.38).



Unscrew the two screws and remove the plate with the gasket securing the heater hoses to the engine compartment bulkhead.

Remove the two screws and remove the upper steering column cover.

Remove 4 screws and remove the lower steering column cover.

Remove the steering wheel.

Loosen the mounting screw and remove the multifunction switch from the steering column. Disconnect the switch connector.

On pre-1996 models, remove the heater controls. Unscrew the top two screws on the back of the instrument cluster bracket and lift the bracket off, releasing it from the brackets on each side. Remove the radio. Unscrew the two screws securing the radio canister and lift the canister off.



Remove the front door opening seals from the front side. Unscrew the screws and remove the front door pillar trim. Unscrew the instrument panel mounting screws. Remove the center console. Remove the heater trim panel by pulling it toward you on the left and right sides. Disconnect the heater control cables from their housing. To do this, remove the cover of the mounting brackets on the drive lever on the right side. Remove the cable mount. Disconnect the heater control drive from the mounting bracket. Remove the cable from the left side of the heater in the same way.

Remove the rear fog light and rear window defroster switches by inserting a narrow screwdriver between the switch and the instrument panel. Place a rag or paper underneath to avoid damaging the panel surface. Carefully remove the switch. Alternately place the screwdriver on top and bottom. Unscrew the bolts and remove the heater control panel. If present, unscrew the two bolts from the heater support posts. Remove the central air duct from the heater by pulling it toward you. Disconnect the side air ducts from the heater body. Unscrew the two nuts and remove the heater by sliding it down and to the side (see Fig. 3.39).

Installation

Installation is carried out in the reverse order of removal

Left nozzle of the ventilation system

Removal (models before 1996)

Remove the negative terminal from the battery. Unscrew the two screws and remove the instrument cluster trim.

Unscrew the two screws and remove the nozzle from the panel.

Removal (models from 1996)

Remove the negative terminal from the battery.

Remove the two screws and the upper steering column cover. Remove the 4 screws and the lower steering column cover. Remove the steering wheel. Use a lever to remove the 3 heater control knobs.

Remove the top two screws from the back of the instrument cluster bracket. Remove the bracket from the mounting brackets (2 at the top, 4 at the bottom, and 1 near the steering wheel). Remove the bracket and disconnect the multi-pin electrical connectors.

Remove the mounting brackets and remove the ventilation nozzle from the panel.

Installation

Installation is carried out in the reverse order of removal.

Right nozzle of the ventilation system

Removal

Remove the negative terminal from the battery.

Open the glove compartment lid. Unscrew the mounting bolt and, carefully, press the ventilation nozzles out of the panel with a screwdriver (see Fig. 3.41).

Installation

Installation is carried out in the reverse order of removal.

Central nozzles of the ventilation system

Removal (models before 1996)

Remove the negative terminal from the battery.

Unscrew 2 screws and remove the decorative instrument cluster trim. Remove 3 heater control knobs. Unscrew the screws securing the central part of the air duct and partially remove the air duct so that it is possible to disconnect the electrical connectors from the inside of the air duct (see Fig. 3.42-3.44).







Remove the electrical connectors from the rear window defroster and rear fog lamp switches, then remove the center air duct from the panel.

Removal (models from 1996)

Remove the negative terminal from the battery.

Unscrew the 2 screws and remove the upper steering column cover. Unscrew the 4 screws and remove the lower steering column cover. Remove the steering wheel. Using a lever, remove the 3 heater control knobs. Unscrew the 2 upper screws securing the back of the instrument panel bracket and remove the bracket. Disconnect the electrical connectors from the bracket.

Remove the mounting brackets and remove the ventilation nozzles from the panel.

Installation

Installation is carried out in the reverse order of removal.

[For more information, please visit the specified website: www.FordBook.ru]