HCS and Endura-E engines Ford Escort 5
Technical specifications
Engine type - four cylinders with overhead valves Engine code: hCS engines: models with carburetor - JBD, JBE models with CFI fuel injection system, J6A endura-E engines...
Engine type - four cylinders with overhead valves Engine code: hCS engines: models with carburetor - JBD, JBE models with CFI fuel injection system, J6A endura-E engines...
General information
This section of Chapter 2 covers repair operations performed on the engine installed in the vehicle. Information regarding engine/transmission removal and...
This section of Chapter 2 covers repair operations performed on the engine installed in the vehicle. Information regarding engine/transmission removal and...
Compression check
In case of a decrease in engine power, which is not a defect in the ignition or fuel system, a compression test can determine the condition of the engine. If the test is...
In case of a decrease in engine power, which is not a defect in the ignition or fuel system, a compression test can determine the condition of the engine. If the test is...
Top dead center (TDC) of the piston of the first cylinder
Top Dead Center (TDC) of a piston is the point through which each piston passes as the crankshaft rotates. Each piston reaches the TDC position at the end of the...
Top Dead Center (TDC) of a piston is the point through which each piston passes as the crankshaft rotates. Each piston reaches the TDC position at the end of the...
Cylinder head cover
Removal Remove the air supply system and air filter where necessary. Remove the spark plug wires. Remove the engine oil filler cap and crankcase ventilation hose....
Removal Remove the air supply system and air filter where necessary. Remove the spark plug wires. Remove the engine oil filler cap and crankcase ventilation hose....
Valve clearances
Attention: Valve clearances are checked and adjusted only on a cold engine. Setting the valve clearances correctly is very important because they largely determine the...
Attention: Valve clearances are checked and adjusted only on a cold engine. Setting the valve clearances correctly is very important because they largely determine the...
Cylinder head valve mechanism
Removal Remove the cylinder head cover. Unscrew the four mounting bolts and remove the valve train assembly from the cylinder head. Inspection To remove the rocker arm...
Removal Remove the cylinder head cover. Unscrew the four mounting bolts and remove the valve train assembly from the cylinder head. Inspection To remove the rocker arm...
Cylinder head
Removal The process of removing the cylinder head together with the manifolds is given. On engines with fuel injection, depressurize the fuel system. Remove the ground...
Removal The process of removing the cylinder head together with the manifolds is given. On engines with fuel injection, depressurize the fuel system. Remove the ground...
Crankshaft pulley
Removal Remove the ground cable from the battery. Raise the front of the car and secure it on stands. Remove the right front wheel. Remove the auxiliary drive belt....
Removal Remove the ground cable from the battery. Raise the front of the car and secure it on stands. Remove the right front wheel. Remove the auxiliary drive belt....
Camshaft timing chain cover
Removal Remove the oil pan. Remove the crankshaft pulley. The engine is manufactured using a common chain cover gasket and water pump gasket. Drain the coolant and...
Removal Remove the oil pan. Remove the crankshaft pulley. The engine is manufactured using a common chain cover gasket and water pump gasket. Drain the coolant and...
Camshaft drive chain
Removal Remove the chain cover Remove the oil deflector ring from the front of the crankshaft (see Fig. 2A.17). Rotate the chain tensioner cam back against the spring...
Removal Remove the chain cover Remove the oil deflector ring from the front of the crankshaft (see Fig. 2A.17). Rotate the chain tensioner cam back against the spring...
Oil pan
Removal Remove the ground cable from the battery. Drain the engine oil. Refit the oil pan drain plug. Unscrew the nuts and separate the exhaust pipe from the manifold....
Removal Remove the ground cable from the battery. Drain the engine oil. Refit the oil pan drain plug. Unscrew the nuts and separate the exhaust pipe from the manifold....
Oil pump
Removal The oil pump is mounted on the rear side of the engine. Raise the front of the car and secure it on stands. Unscrew and remove the oil filter. The oil filter is...
Removal The oil pump is mounted on the rear side of the engine. Raise the front of the car and secure it on stands. Unscrew and remove the oil filter. The oil filter is...
Oil pump repair
Inspect the oil pump components for wear, unscrew the mounting bolts, and remove the pump cover. Remove the O-ring from the pump body (see Fig. 2A.30). Mark the...
Inspect the oil pump components for wear, unscrew the mounting bolts, and remove the pump cover. Remove the O-ring from the pump body (see Fig. 2A.30). Mark the...
Replacing the crankshaft sealing rings
Replacing the front crankshaft seal ring Remove the battery ground cable. Loosen the lower mounting bolts and the upper tension bolt of the alternator, tilt the...
Replacing the front crankshaft seal ring Remove the battery ground cable. Loosen the lower mounting bolts and the upper tension bolt of the alternator, tilt the...
Powertrain suspension
The powertrain mounts do not require attention, but failed mounts should be replaced immediately. During the check, the power unit should be slightly raised to relieve...
The powertrain mounts do not require attention, but failed mounts should be replaced immediately. During the check, the power unit should be slightly raised to relieve...
Flywheel
Removal Remove the gearbox and clutch. Unscrew the six mounting bolts and remove the flywheel from the rear end of the crankshaft. To prevent the crankshaft from turning...
Removal Remove the gearbox and clutch. Unscrew the six mounting bolts and remove the flywheel from the rear end of the crankshaft. To prevent the crankshaft from turning...
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Escort 5
Escort 4
Escort 3
- General information
- User manual
- Maintenance
- Engine
- HCS and Endura-E engines
- CVH and PTE engines
- Zetec and Zetec-E engines
- Gasoline engines
- Diesel engines
- Diesel engines (since 1992)
- Cooling and heating
- Carburetors
- CFI fuel injection
- EFI fuel injection
- SEFI fuel injection
- Exhaust system
- Charging and starting system
- Ignition system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Brake system
- Car suspension
- Steering
- Body
- Electrical equipment
- Light and appliances
- Schematic diagrams
Escort 4
- General information
- User manual
- Maintenance
- Gasoline engines
- OHV engine repair
- CVH engine repair
- Fuel system
- Weber 2V carburetor
- KE-Jetronic injection system
- CFI injection system
- Ignition system
- Diesel engines
- Engine repair
- Fuel system
- High pressure pump
- Cooling and lubrication system
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Suspension and wheels
- Steering
- Brake system
- Body
- Body elements
- Doors, locks and windows
- Electrical equipment
- Equipment and devices
- Lighting system
- Electrical circuits
Escort 3
- General information
- Maintenance
- Characteristics
- Engine
- Disassembly and assembly
- Cooling system
- Lubrication system
- Supply system
- Fuel injection «K-Jetronic»
- Transmission
- Clutch
- Mechanical gearbox
- Hydromechanical box
- Drive shafts
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Electrical equipment
- Starting and charging system
- Ignition system
- Ignition «Escort RS 1600»
- Light and appliances
- Schematic diagrams