Technical requirements and tightening torques (Mondeo 1 and 2)

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General information


Engine type4-cylinder in-line, with two overhead camshafts
Engine code:
Engine displacement 1.6 litersL1F, 1J, L1L
Engine displacement 1.8 litersRKA, RKB, RKF, RKJ
Engine displacement 2.0 litersNGA, NGB
Working volume:
Engine displacement 1.6 liters1597 cc
Engine displacement 1.8 liters1796 cc
Engine displacement 2.0 liters1988 cc
Cylinder diameter:
Engine displacement 1.6 liters76.0 mm
Engine displacement 1.8 liters80.6 mm
Engine displacement 2.0 liters84.8 mm
Piston stroke (all engines)88.0 mm
Compression ratio:
Engine displacement 1.6 liters10.3:1
Engine capacity 1.8 and 2.0 liters10.0:1
Power
Engine displacement 1.6 liters66 kW at 5250 rpm
Engine displacement 1.8 liters85 kW at 5750 rpm
2.0 liter engine:
release before 05.199896 kW at 5700 rpm
release since 05.199891 kW at 6000 rpm
Compressionno data
Cylinder firing order1-3-4-2
Location of 1st cylinderfrom the timing belt side
Direction of rotation of the engineclockwise (looking at the car from the right)

Cylinder head


Diameter of the hole for the hydraulic tappet28.395...28.425 mm

Camshafts


Bearing journal diameter25.960...25.980 mm
Working clearance of camshaft bearingsfrom 0.020 to 0.070 mm
Axial playfrom 0.080 to 0.220 mm
Hydraulic tappet diameter - production before 05.199828.400 mm
Valve clearances (cold engine) - production since 05.1998:
Examination:
Intake0.11...0.18 mm
Graduation0.27...0.34 mm
Installation:
Intake0.15 mm
Graduation0.30 mm



Lubrication system


Brand and specification of oilsee here
Filling capacitysee Chapter 1
Oil pressureno data
Oil pump clearancesno data

Tightening torques for connections


NameNm
Cylinder Head Cover Bolts:
Stage 12
Stage 27
Camshaft Timing Pulley Bolts68
Camshaft Bearing Cap Bolts:
Stage 110
Stage 219
Cylinder head bolts:
release before 30.06.1998:
Stage 125
Stage 245
Stage 3Turn 105° further
release since 01.07.1998 (code WU):
Stage 110
Stage 235
Stage 3Turn 90° further
Stage 4Turn 90° further
Fasteners for the timing belt cover:
Bolts securing the top cover to the middle (outer) cover4
Bolts for fastening covers to the cylinder head or block7
Studs for fastening covers to the cylinder head or block9...11
Timing Belt Tensioner Bolt38
Timing Belt Tensioner Rear Cover Mounting Protrusion8...11
Timing Belt Tensioner Spring Lock Pin10
Timing Belt Guide Pulley Bolts35...40
Coolant pump pulley bolts10
Coolant pump boltssee Chapter 3
Idler pulley of the auxiliary drive belt48
Intake Manifold Bolts and Nuts18
Generator support bracket bolts to cylinder block47
Cylinder head support plates:
Front Plate Screws (Slotted Head) to Power Steering Pump/A/C Compressor Bracket and Cylinder Head47
Engine Rear Plate/Cargo Eye Bolts to Alternator Bracket and Cylinder Head47
Front Engine Cargo Eye Bolt16
Intake and exhaust manifold studs to cylinder head, max10
Exhaust manifold heat insulating boot bolts:
Thermal insulation casing for the cylinder head7
Heat-insulating casing for the dipstick pipe10
Heat Insulation Jacket/Coolant Pipe to Manifold23
Exhaust manifold nuts16
Air Conditioner Refrigerant Pipe to Outlet Manifold Bolts10
Crankshaft pulley bolt108...115
Oil pump bolts to cylinder block10
Screws for the intake pipe to the oil pump10
Oil pump intake pipe nuts to oil deflector19
Oil filter to oil pump adapter18...25
Oil pressure indicator sensor27
Oil level sensor27
Pan bolts:
release before 10.199621...22
release 10.1996 to 05.1998:
Stage 112
Stage 222
release since 05.1998:
Stage 124
Stage 211
Oil pan to transmission mounting bolts (10.1996 to 05.1998 production)
Top10
Lower40
Crankcase to cylinder block30
Coolant Pipe to Sump Bolts10
Flywheel/Flange Plate Bolts112
Left crankshaft oil seal housing bolts22
Engine to transmission mounting bolts:
release before 05.199840
release since 04.199848
Torque converter to faceplate36
Main bearing cap bolts and nuts80
Bolts and nuts for connecting rod bearing caps: production before 05.1998:
Stage 118
Stage 2turn 90°
release since 05.1998:
Stage 135
Stage 2turn 90°
Oil Spray Nozzle/Piston Cap Fastening Screws10
Cylinder head and block oil channel plugs:
M6X108...11
M10X11.5-block24
1/4RTB-block25
Power steering pump/air conditioning compressor support bracket to cylinder block mounting bolts47
Bolts securing the exhaust manifold heat-insulating casing to the cylinder block32
Crankcase ventilation system:
Bolts for fastening the oil separator to the cylinder block10
Bolt for fastening the pipeline to the cylinder head23
Bolts for fastening the support bearing bracket of the drive shaft to the cylinder block48
Front Suspension Subframe Bolts130
Front Engine/Transmission Mount:
Transmission support bracketno data
Bolts/nuts for support to subframe:
Stage 110
Stage 248
Central support bolt120
Manual Rear Engine/Transmission Mount:
Support bracket to transmission (bolts/nuts M1284
Support bracket to transmission (bolts/nuts M1048
Bolts/nuts for support to subframe:
Stage 110
Stage 248
Central support bolt120
Rear Engine/Automatic Transmission Mount:
Transmission support bracket48...49
Bolts/nuts for support to subframe:
Stage 110
Stage 248
Central support bolt120
Left Engine/Transmission Mount:
Transmission Mounting Bracket Nuts83
Central support boltno data
Bolts of support to the bodyno data
Right Engine/Transmission Mount:
Nuts for supporting and fastening the bracket to the engine83...90
Bolts of support to the body84


[The article was taken in its entirety from the specified website FORDBOOK.ru]






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