Engine specification

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Engine
1,1i1,4i1,6i1,8D
ENGINE
Working volume, cm31118139215971741
Cylinder diameter. mm68,6877,2479,9682,50
Piston stroke, mm75,4874,3079,5282,00
Number of cylinders4444
Number of crankshaft bearings3555
Engine power. hp/kW54/4060/44
- at rotational speed rpm52004800
Engine power with CFG injection, hp/kW50/3771/52110/81
- at rotational speed rpm520055006000
Compression ratio9,521,5
Injection engine compression ratio8,88,59,75
Fuel typenon-ethyl petroldiesel fuel
- with exhaust system without catalystSuperSuper
- with exhaust system with catalytic converterunleaded gasoline
Torque, Nm/at frequency, rpm
- carbureted engine86/3600
- injection engine80/2600103/4000135/2800
- diesel engine110/2500
Final drive ratio
- in a car with a five-speed
gearbox4,063,84/4,064,06/3,823,59
- in a car with automatic transmission3,8423,8423,8423,842
Engine housing
Bore hole diameter, mm71,826...71,852---
Sleeve diameter, mm
-KL168,680...68,69077,220...77,23079.940...79,96082,500...82,515
-KL268,690...68,70077,230...77,24079,950...79,96082,515...82,530
-KL368,700...68,71077,240...77,25079,960...79,97082,660...82.675
-KL469,200...69,21077,250...77,26079,970...79,98082,675...82,690
-KL569,700...69,71077,510...77,52080,230...80,24083,000...83,015
-KL677,520...77,53080,240...80.25083,500...83,615
-KL777,530...77,54080,250...80,260
Crankshaft
Main journal diameter, mm
- nominal56,990...57.00057,980...58,00057,980...58,00053,970...53,990
- I repair size56,980...56,99057,730...57,75057,730...57,75053,720...53,740
- II repair size56,726...56,74657.480...57,51057,480...57,51153,470...53,490
- III repair size56,472...56,49257,230...57,25057,230...57,250
- IV repair size56,218...56,238
Clearance in the main bearing, mm0,009..0,0460,011...0,0580,011...0,0580,015...0,062
Connecting rod diameter, mm
- nominal40,990...41,01047,890...47,91047,890...47.91048,970...48,990
- I repair size40,740...40,76047,640...47,66047,640...47,66048,720...48,740
- II repair size40,490...40,51047,390...47,41047,390...47,41048,470...48,490
- III repair size40,240...40,26047,140...47,16047,140...47,160
- IV repair size46,810...46,91046,810...46,910
Axial clearance, mm0,080.. 0,2900,090...0,3000,090...0,3000,090...0,370
Support half ring thickness, mm
- nominal2,800...2,8502,301...2,3512,301...2,351
- I repair size2,990..3,0402,491...2,5412,491...2,541
connecting rod
Hole diameter in the bottom head of the connecting rod, mm43,990...44,01050,890...50,91050,890...50,91052,000...52,020
Connecting rod head hole diameter, mm17,990...18,01020,589...20,60920,589...20,60926,012...26,020
Clearance in the connecting rod bearing, mm0,006...0,0600,006...0,0600,006...0,0600,016...0,070
Axial clearance in connecting rod bearing, mm0,100...0,250
Pistons
Permissible piston clearance, mm0,015...0,0500,020...0,0450,010...0,0400,022...0,054
Piston pin length, mm58,600...59,40063,000...63,80063,000...63,800
Finger diameter, mm
- "white"18,026...18,02920,622...20,62520,622...20,62525,996...26,000
- "red"18,029...18,03220,625...20,62820,625...20,628
- "blue''18,032...18,03520,628...20,63120,628...20,631
- "yellow"18,035...18,03820,631...20,63420,631...20,634
Permissible clearance of the piston ring lock in the piston groove, mm
- top ring0,250...0,4500,300...0,5000,300...0,5000,350...0,500
- middle ring0,250...0,4500,300...0,4500,300...0,4500,350...0,450
- bottom ring0,200...0,4000,250...0,4000,250...0,4000,250...0,450
Camshaft
Valve timing
- opening the intake valve14°before TDC15°before TDC4°before TDC6°before TDC
- closing the intake valve46°after BDC30°after BDC32°after BDC32°after BDC
- opening the exhaust valve46°before BDC28°before BDC38°before BDC57°before BDC
- closing the exhaust valve11°after TDC13°after TDC10°after TDC7°after TDC
Valve clearance, mm1,01,0
Cam lift, mm
- inlet valve5,1505,7906,57010,000
- Exhaust valve4,9205,7906,5709,000
Camshaft axial clearance, mm0,020...0,1900,050...0,1500,050...0,1500,100...0,240
Inner dia. bearing camshaft, mm39,615...39,63527,960...27,980
Outer diameter of bearings, mm
- I bearing44,75044,750
- II bearing45,00045,000
- III bearing45,25045,250
- IV bearing45,50045,500
- V bearing45,75045,750
Camshaft clearance in bearings, mm0,047...0,0310,030...0,0580,030...0,0580,020...0,079
Full cam height32,036...32,264E 38.305E and A 37.559
(E - inlet. A - release)A 37.289
valves
Valve clearance in cold state, mm
- inlet valve0,200...0,250no gap - hydraulic tappets0,300...0,400
- Exhaust valve0,300...0,350no gap - hydraulic tappets0,450...0,550
Valve length, mm
- inlet valve103,70...104,40136,29...136,75134,54...135,00107,05...107,15
- Exhaust valve104,02...104,72132,97...133,43131,57...132,03109,15...109,25
Valve disc diameter, mm
- inlet valve32,900...33,10039,900...40,10041,900...42,10036,400...36,600
- Exhaust valve28,900...29,10033,900...34,10036,900...37,10031,900...32,100
Valve stem diameter, mm
- inlet valve (nominal)7,025...7,0438,025...8,0438,025...8,0437,970...7,995
- I repair size (0.2 mm)7,225...7.2438.225...8,2438,225...8,2438,170...8,195
- II repair size (0.4mm)7,425...7,4438,425...8,4438,425...8,4438,370...8,395
- Exhaust valve (nominal)6,999...7,0177,999...8,0177,999...8,0177,945...7,960
- I repair size (0.2mm)7,199...7,2178,199...8,2178,199...8,2178,145...8,160
- II repair size (0.4 mm)7,399...7,4178,399...8,4178,399...8,4178,345...8,360
Head
Combustion chamber volume, cm327,24...29,2438,88...41,8853,36...41,88
The smallest allowable depth of the combustion chamber, mm14,25...14,5517,4019,10processing of the head of the block is not allowed
The plane of the contact surface, mm0,08/1000,08/1000,08/1000,08/100
Valve face taper angle45°45°45°45°
Valve seat top adjustment angle (chamfer)30°30°30°
Valve seat lower adjustment angle (chamfer)75°75°75°55°
Seat chamfer width, mm
- inlet valve1,181,751,751,75
- Exhaust valve1,752,322,322,50
Valve spring height41,0047,20...45,4046,90...48,3043,00
Holes for valve lifters in the engine housing, mm
- nominal bore13,081...13,09422,235...22,26522,235...22,26535,000...35,035
- repair size22,489...22,51922,489...22,51935,500...35,530
Pusher gap in the hole, mm0,016...0,0620,015...0,0300,015...0,0300,015...0,030
Diam. otver. in direction valves, mm
- nominal7,063...7,0948,063...8,0948,063...8,0948,000...8,025
- I repair size (0.2 mm) mm7,263...7,2948,263...8,2948,263...8,2948,263...8,288
- II repair size (0.4mm) mm7,463...7,4948,463...8,4948,463...8,494
Oil pump
Overload valve opening pressure, bar2,41...2,964,004,00
Required tension of the new pump drive toothed belt10...11 divisions on the dynamometer 21-113
Cooling system
Capacity, l7,17,67,89,3
Radiatorswith transverse passage of air
Thermostat start temperature85°...89°С
Thermostat fully open temperature102°С
Water pumpcentrifugal
Pressure in the cooling system, Bar1,2







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