Engine Repair Specifications (Transit 2)

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General part


  • Engine type: 4-cylinder, in-line, overhead valves
  • The working volume of cylinders is 2496 cc
  • Cylinder diameter: 93.67 mm
  • Piston stroke length: 90.54 mm

Compression ratio:
  • Engines without turbocharging - 19:1
  • Turbocharged engines - 18.3:1
  • Compression - 33.8 bar
  • The approximate pressure difference between the cylinders is 2.07 bar
  • The firing order of the cylinders is 1-2-4-3 (numbering from the timing belt)
  • The direction of rotation of the crankshaft is clockwise (when viewed from the front of the car)

Flywheel



Flywheel runout (maximum) — 0.130 mm within a radius of 120 mm from the center

Valves



Valve clearance
  • Inlet - 0.20 mm
  • Exhaust - 0.38 mm

Lubrication



Engine oil type - see. "Lubricants, liquids and containers"

Engine lubrication system capacity - cm. "Lubricants, liquids and containers"

Oil pressure:
  • At idle speed - 1.0 bar
  • Normal mode - 2.7-4.8 bar

Oil pump clearances:

Lateral clearance between the teeth of the drive gears is 0.05-0.33 mm

Offset of outer rotor to housing:
  • Hobourn Eaton Pump - 0.11-0.237 mm
  • Moto Fides Pump - 0.130-0.310 mm

Displacement of the inner rotor to the outer:
  • Hobourn Eaton Pump - 0.52mm Max.
  • Moto Fides Pump - 0.100mm Max.
  • All pumps since 1992 - 0.150 mm max.

Rotor offset:
  • Hobourn Eaton Pump - 0.017-0.237 mm
  • Moto Fides Pump - 0.017-0.098 mm
  • All pumps since 1992 - 0.01-0.09 mm

Tightening torques for threaded connections - Nm



Camshaft Timing Pulley Bolt:
  • Stage 1 - 8-12
  • Stage 2 - Tighten the angle another 60°

Crankshaft pulley bolt
  • Bolt M 14 - 140-185
  • Bolt M 24 - 312-346

Cylinder head mounting bolts:
  • Stage 1 - 70
  • Stage 2 - 70
  • Stage 3 - Tighten the corner another 90°
  • Fan pulley bolts - 9-12

Flywheel bolts:

Models produced before 1992 — 59-67

Models produced after 1992:
  • Stage 1 - 18-23
  • Stage 2 - Tighten the angle another 25° - 300°
  • High-pressure fuel pump sprocket bolts — 22-27
  • Oil cooler bolt - 60-70
  • Oil pump housing bolts - 20-25
  • Bolts securing the oil pump to the intermediate plate - 17-21
  • Rear oil seal bracket bolts 17-21

Cylinder head cover bolts:
  • Stage 1 - 6-8
  • Stage 2 - 6-8

Valve train supports to cylinder head:
  • Bolts M8 - 26-32
  • Bolts M10 - 63-69
  • Valve drive supports to the shaft - 11-14

Pan bolts:

Models produced before 1989 with separate gasket:
  • Engines without turbocharging - 16-20
  • Turbocharged engines - 12-16

Models from 1989 with a solid gasket - 12-16

Oil pan drain plug - 20-27

Camshaft Drive Gear Belt cover bolts-5-9

Timing Belt Tensioner Roller Bolt - 51-64

Timing Belt Tensioner Sliding Lever Bolt - 21-36

Water pump pulley bolts - 9-12

The original article is available on the website FordBook






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