Engine Specifications 1.4L/1.6L Zetec-SE

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Engine Specifications


Name1.4 l Zetec-SE1.6 l Zetec-SE
Engine managementEEC VEEC V
Emission standard96 EEC/D496 EEC/D4
Fuel95 RON95 RON
Engine code, up to model year 2000.25 (Emissions Stage II/Europe except Germany)FXDAFYDA
Engine code, up to model year 2000.25 (Emission level D4/Germany)FXDCFYDC
Engine code from model year 2000 (emission standard ECE-R 15/04)FYDG
Injection sequence1-3-4-21-3-4-2
Cylinder diameter, mm76.079.0
Piston stroke, mm76.581.4
Effective working volume (see suptext="33)13881595
Compression ratio11: 111: 1
Engine power according to EEC (kW)5574
Engine power according to EEC (hp)75100
Engine power according to EEC, at (rpm)50006000
Torque according to EEC (Nm)122145
Torque according to EEC, at (rpm)35004000
Maximum engine speed during continuous operation (rpm)64506450
Maximum engine speed during short-term operation - no load (rpm)68006800
Knock sensorYesYes

Engine oil


Viscosity/outside temperatureTypeSpecification
Recommended engine oil
SAE 5W-30/-20°С and below to +40°С and aboveFord Formula E Economy Motor OilACEA A1/B1 and WSS-M2C912-A1 or WSS-M2C913-A
Alternative engine oils
SAE 10W-30/-20°C to +40°C and aboveFord Super Multigrade Motor OilACEA A1/B1 or A2/B2 and/or API/SH/CD EC
SAE 10W-40/-20°C to +40°C and aboveFord XR+ High-performance High-lubricity Motor OilACEA A3/B3 and/or API/SH/CD EC
SAE 5W-40/-20°С and below to +40°С and aboveFord Formula S Synthetic Motor OilACEA A3/B3 and/or API/SH/CD EC

If engine oils that meet these specifications are not available, use only engine oils that meet the requirements of the API SH/EC specification (Energy Concerving («energy saving»)) or are superior in performance.


Oil pressure


Namebar
Oil pressure (minimum, oil temperature 80°C) at 800 rpm1.0
Oil pressure (minimum, oil temperature 80°C) at 2000 rpm2.5
Relief valve set pressure4

If other types of engine oil are used, they must meet at least the API SH/EC viscosity grade.

Fill volumes


1.4 l Zetec-SE (l)1.6 l Zetec-SE (l)
Engine oil, when first filled4.254.5
Engine oil, oil change including filter3.754.25
Engine oil, oil change, excluding filter3.53.75
Coolant5.06.0

Lubricants, fluids, sealants and adhesives


PositionSpecification
Sealant, oil sump contact surface with oil seal holder, oil sump - cylinder block, oil sump - oil pumpWSE-M4G323-A4
Oil Pressure Switch Sealant (Loctite 243)WSK-M2G349-A7
Sealant, camshaft bearing cap - cylinder headWSK-M2G348-A2
Lubricant (spark plug thread -Never Seeze)ESE-M1244-A
CoolantWSS-M97B44-D
Power Steering FluidESP-M2C166-A
Transmission Fluid - Manual TransmissionWSD-M2C200-C
Silicone GreaseESE-M1C171-AA

Camshafts


Name1.4 l Zetec-SE1.6 l Zetec-SE
Drive unittiming belttiming belt
Inlet valve opens before top dead center4 degrees6 degrees
Inlet valve closes after bottom dead center36 degrees46 degrees
Exhaust valve opens before bottom dead center32 degrees38 degrees
Exhaust valve closes after top dead center8 degrees6 degrees

Valves


Name1.4L Zetec-SE (mm)1,6 l Zetec-SE (mm)
Valve controlvalve tappetvalve tappet
valve clearance (cold engine), inlet valve0.17 - 0.230.17 - 0.23
valve clearance (cold engine), Exhaust valve0.27 - 0.330.31 - 0.37
Valve spring length in free state53.253.2
Valve Spring - Inner Diameter16.85 - 17.1516.85 - 17.15
Valve spring wire diameter2.77 - 2.832.77 - 2.83
Number of turns (workers)7.27.2
Valve length, inlet valve97.3596.95
Valve length, exhaust valve99.4099.40
Valve head, inlet valve27.95 - 28.2529.95 - 30.25
Valve head, exhaust valve23.95 - 24.2523.95 - 24.25



Cylinder block


Name1.4 l Zetec-SE (mm)1,6 l Zetec-SE (mm)
Bore class 176.000 - 76.01079.000 - 79.010
Bore class 276.010 - 76.02079.010 - 79.020
Bore class 379.020 - 79.03076.020 - 76.030
Axial clearance of the crankshaft0.325 - 0.1050.220 - 0.430

Cylinder head


Name1.4/1.6 l Zetec-SE (mm)
Maximum flatness (mating surface)0.05

Piston


Name1.4 l Zetec-SE (mm)1.6 l Zetec-SE (mm)
Piston diameter class 175.960 - 75.97078.975 - 79.005
Piston diameter class 275.970 - 75.98078.985 - 79.015
Piston diameter class 375.980 - 75.99078.995 - 79.025
Piston ring gaps, upper ring0.17 - 0.270.18 - 0.28
Piston ring gaps, middle ring0.7 - 0.90.7 - 0.9
Piston ring gaps, bottom ring0.15 - 0.650.15 - 0.65
Piston ring axial clearance, upper ring0.04 - 0.080.04 - 0.08
Piston ring axial clearance, middle ring0.025 - 0.070.025 - 0.07

Torque specification


NameNmlb-ftlb-in
Exhaust pipe to flexible exhaust pipe4735-
Lower suspension arm to steering knuckle4735-
Intermediate half shaft bearing to bracket2418-
Solenoid switch cable to starter118-
Exhaust manifold heat shield7-62
Ground wire to gearbox4735-
Battery tray2518-
Coolant expansion tank bolt7-62
Front engine mount bracket5541-
Rear Engine Mount Bracket Nuts6951-
Bracket, rear engine mount5037-
Engine roll limiter to engine4835-
Engine roll limiter to front cross member4835-
V-ribbed belt intermediate pulley2418-
Power steering pump to cylinder block (vehicles without air conditioning)2518-
Power steering pump holder to cylinder block (vehicles with air conditioning system)2518-
Air conditioning compressor2518-
Generator to cylinder block4735-
Alternator to front engine mount4231-
drive belt cover6-53
Coolant pump to cylinder block9-80
Coolant pump pulley2418-
Oil pump to cylinder block9-80
Oil sump to cylinder block2015-
Bracket for oil dipstick tube4-35
Oil drain plug3727-
Oil sump to gearbox4432-
Inlet oil line to cylinder block9-80
Oil pressure switch1511-
Oil filter1813-
Transmission oil drain plug3526-
Power steering high pressure pipe bracket2317-
Cylinder head to cylinder block, stage 11511-
Cylinder head to cylinder block, stage 23022-
Cylinder head to cylinder block, stage 3 (degrees)9090-
Cylinder head cover - stage 13-27
Cylinder head cover - stage 210-89
Cylinder head cover plate6-53
Intake manifold1813-
Exhaust manifold to cylinder head5339-
Camshaft position sensor (CMP sensor)9-80
Timing belt inner cover9-80
Spark plug1511-
Engine lifting eyes2015-
Coolant outlet pipe2015-
Ignition coil to coolant outlet6-53
Camshaft bearing caps stage 27-62
Camshaft bearing caps stage 3 (degrees)4545-
Upper timing belt cover to cylinder block9-80
Timing belt lower cover to crankcase9-80
Timing belt tensioner with eccentric2317-
Groove Timing Belt Tensioner2015-
Camshaft pulleys6044-
Crankshaft position sensor support (TFR) to the cylinder block9-80
Crankshaft position sensor support (TFR) to the fastener9-80
Crankshaft rear oil seal holder9-80
Hole plug for top dead center pin2014-
Pulley/vibration damper (damper) to crankshaft stage 14030-
Pulley/vibration damper (damper) to crankshaft, stage 2 (degrees)9090-
Clutch to flywheel2921-
Cylinder head temperature sensor (SNT)2317-
exhaust manifold studs10-89
Fuel manifold to intake manifold1511-
Knock sensor (KS sensor)2015-
Forced crankcase ventilation9-80
thermostat housing9-80
Flywheel to crankshaft, stage 13022-
Flywheel to crankshaft stage 2 (degrees)8080-
Engine to gearbox4735-
Bracket of the intermediate bearing of the right semiaxis of the forward leading bridge2518-
Clip of fastening of the intermediate bearing to the right half shaft2518-
Ground wire to cylinder head1813-
suspension strut nut2518-







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