Description of the five-speed manual transmission The five-speed gearbox has two shafts. The main gear with differential and axle drive are located in one housing with the gearbox gears. All these elements are...
Removing and installing the gearbox Disconnect the ground wire from the battery clamp. Disconnect the speedometer drive from the gearbox. Disconnect the control cable from the clutch release forks. Remove...
Disassembling the gearbox Fig. 3.11 shows the gearbox parts. Using a special holder (Fig. 3.12), secure the gearbox to the mounting stand. Unscrew the gearbox mounting bracket from the chassis....
Disassembling the secondary shaft of the box Remove the ball bearing retaining ring located in the secondary shaft groove and remove the expansion ring from the outer bearing pin. Using a puller, the jaws of which...
Assembly of the secondary shaft of the box All parts must be thoroughly washed. Worn or damaged parts must be replaced. If necessary, gears must be replaced in pairs (both interacting gears). Lubricate the new...
Disassembling the differential The elements of a partially disassembled differential are shown in Fig. 3.24. Remove the tapered roller bearings. Loosen the mounting bolts and remove the beveled end...
Gearbox assembly Assemble the main gear pinion with the differential housing. To do this, clean the threads and mating surfaces (seating surfaces). New bolts are required to secure the...