Radiator (1.6L Duratec) — removal and installation (Focus 1)

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Special tool


Coolant Hose Clamp Remover/Installer 303-397 (24-003)

Removal


1. Remove the electric cooling fan. For more information, refer to the Electric Cooling Fan - 1.6L Duratec chapter in this section.

2. Drain the coolant from the cooling system. For more information, refer to the Draining/Filling Coolant and Bleeding the Cooling System chapter in this section.

3. Remove the radiator splash shield.

3. Remove the radiator splash shield.


4. Using suitable clamps, suspend the air conditioning (A/C) condenser.

4. Using suitable clamps, suspend the air conditioning (A/C) condenser.


5. Disconnect the A/C condenser from the radiator.



5. Disconnect the A/C condenser from the radiator.


6. Using the special tool, disconnect the upper radiator hose.

6. Using the special tool, disconnect the upper radiator hose.


7. Using a special tool, disconnect the radiator hoses.

7. Using a special tool, disconnect the radiator hoses.


8. Remove the radiator support bracket mounting bolts.

8. Remove the radiator support bracket mounting bolts.


9.
NOTE: Support the radiator.




Remove the radiator support bracket.

Remove the radiator support bracket.


10. Remove the radiator.

10. Remove the radiator.


Installation


1. Install the elements back in place in reverse order.






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