Main gear holder with differential — disassembly and assembly

	Differential Bearing Installation Tool 205-062 (15025A)
	Bearing Puller (Main Tool) 205-295 (15050A)
	Collet for 205-295 308-197 (16-062)
	Adapter 205-071-01 (15026A01)

Name	Specification
Automatic transmission fluid	WSS-M2C202-B

Disassembly

1.

CAUTION: Do not damage the speed sensor pulse wheel.

NOTE: Left side shown, right side similar.

Using special tools, remove the differential box bearings.



2.

NOTE: The roll pin can be removed through the crankcase.

Remove the differential pinion shaft.

• Remove the pin and discard it as no longer needed.
• Remove the differential pinion shaft.

3. Remove the differential axle gears.

• 1. Turn the differential pinions 90 degrees and remove the differential pinions together with the thrust washers.
• 2. Remove the differential axle gears together with the thrust washers.

4. Clean all components thoroughly using a suitable solvent and dry with dry compressed air.

5. Inspect the differential components for damage and wear.

• Teeth and mounting holes of satellites
• Teeth and splines of axle gears
• Thrust washers
• Differential satellite axle
• Bearing and surfaces of the differential box

Assembly

1. Lubricate the gears and thrust washers with clean transmission fluid.



2. Install the differential satellites and thrust washers.

• 1. Install the differential axle gears and thrust washers.
• 2. Install the differential pinions and thrust washers by turning them 90 degrees.

3. Install the differential pinion shaft.

• 1. Install the satellite axle.
• 2. Install the new pin.

4. Using a special tool, install the differential box bearings.