Final drive holder with differential — disassembly and assembly

	Differential bearing installer 205-062 (15025A)
	Bearing puller (main tool) 205-295 (15050A)
	Collet for 205-295 308-197 (16-062)
	Adapter 205-071-01 (15026A01)

Name	Specification
Transmission fluid for automatic transmission	WSS-M2C202-B

Disassembly

1.

CAUTION: Be careful not to damage the speed sensor wheel.

NOTE: Left side shown, right side similar.

Using the special tools, remove the differential case bearings.



2.

NOTE: The roll pin can be removed through the crankcase.

Remove the differential pinion shaft.

• Remove the pin and discard it as no longer needed.
• Remove the differential pinion shaft.

3. Remove the side gears of the differential.

• 1. Rotate the differential pinions 90 degrees and remove the differential pinions with thrust washers.
• 2. Remove differential side gears with thrust washers.

4. Thoroughly clean all elements using a suitable solvent and dry them with dry compressed air.

5. Inspect the differential components for damage and wear.

• Gear teeth and bores
• Teeth and splines of side gears
• Thrust washers
• Axis of differential pinions
• Bearing and differential case surfaces

Assembly

1. Lubricate gears and thrust washers with clean transmission fluid.



2. Establish satellites and persistent washers of differential.

• 1. Install differential side gears and thrust washers.
• 2. Install the differential pinions and thrust washers by turning them 90 degrees.

3. Establish an axis of satellites of differential.

• 1. Install the pinion shaft.
• 2. Install new pin.

4. Using the special tool, install the differential case bearings.