2.0L Transaxle Transmission — Installation

Special tool

	Engine support beam 303-290A (21-140)
	Adapter for 303-290A (21-140) 303-290-01 (21-140-01)
	Adapter for 303-290A (21-140) 303-290-02 (21-140-02)
	Adapter for 303-290A (21-140) 303-290-03 (21-140-03)
	Adapter for 303-290A (21-140) 303-290-08 (21-140-08)

General equipment:

• Fixing clamps
• Jack for gearbox

Name	Specification
Transmission fluid for automatic transmission	WSS-M2C202-B

Installation

1.

CAUTION: The torque converter must remain at the correct installation depth throughout the entire installation procedure.

NOTE: Align the torque converter studs with the flywheel holes before installing any transaxle bolts.

NOTE: The torque converter hub must be fully engaged with the oil pump drive gear.

Check the installation depth of the torque converter.

1. Attach a steel ruler to the flange of the automatic transmission in the block with the drive axle.

2. Check the installation depth by measuring the distance between the transaxle flange and the torque converter centering lug. The correct size is 15 mm.



2.

NOTE: Make sure the pins are installed correctly.

Using an appropriate gearbox jack, install the gearbox in the drive axle assembly. Remove fixing clamps.



3. Establish the right bolts of fastening of a transmission in the block with the leading bridge.



4. Establish the left bolts of fastening of a transmission in the block with the leading bridge.



5.

NOTE: Make sure the starter ground cable is properly connected.

Install starter.



6. Connect starter electrical connections.



7.

NOTE: Install new torque converter mounting nuts.

Connect the torque converter to the flywheel. Install cover (in the presence of).



8. Lower the car.

9. Install the oil fill line.



10. Establish the top bolts of fastening of a transmission in the block with the leading bridge.




11. Install the starter mounting bolts.



12. Connect the transaxle harness to the transaxle transaxle.

• 1. Install the clip.
• 2. Connect the plug connectors.

13. Establish an arm of fastening of a back support of the engine and a transmission in the block with a leading bridge.




14. Using the special tools, lift the engine/transaxle assembly.



15. Establish a back support of the engine in gathering with a transmission in the block with a driving axle.



16. Remove special tools.



17. Raise and support the vehicle. See Section 100-02 for more information.

18. Connect the oil cooler lines to the transaxle.



19. Connect the plug connector of the secondary shaft speed sensor (OSS).



20.

CAUTION: Support axle shaft. The inner hinge should not be tilted more than 18 degrees. External hinge - at an angle exceeding 45 degrees.

CAUTION: Be careful not to damage the axle shaft oil seal.

CAUTION: Make sure the snap ring is installed correctly.

NOTE: Install a new circlip.

Connect the left axle shaft to the gearbox in the block with the drive axle.



21.

CAUTION: Support axle shaft. The inner hinge should not be tilted more than 18 degrees. External hinge - at an angle exceeding 45 degrees.

CAUTION: Be careful not to damage the axle shaft oil seal.

Connect the right axle shaft to the gearbox in the block with the drive axle.



22.

NOTE: Install a new RH intermediate bearing cap and locknuts.

Establish a cover of the intermediate bearing of the right semiaxis.



23.

WARNING: Install new lower arm ball joint bolts and nuts. Failure to follow this instruction may result in injury.

Connect the lower arms to the steering knuckles on both sides.



24.

WARNING: Install a new tie rod end nut. Failure to follow this instruction may result in injury.

Connect the left tie rod end to the steering knuckle.



25. Install flexible exhaust pipe.



26. Install the heat shield.



27. Install the right engine mount.



28. Install the left front wheel and tire assembly. See Section 204-04 for more information.

29. Connect the oil filler pipe and the gear selector cable bracket to the transaxle.



30. Tighten the nuts of the upper support of the suspension strut assembly with the spring (at both sides).



31. Connect the plug connector of the turbine shaft speed sensor (TSS).



32. Connect the selector lever cable to the selector lever assembly.



33. Connect the plug connectors to the gear selection lever assembly.

• 1. Mate the transmission range sensor plug (TR).
• 2. Connect the plug connector of the automatic transmission in the block with the drive axle.

34. Adjust the gear selection cable. See Section 307-05 for more information.

35. Install the air filter intake pipe.



36. Install the air filter housing.

• 1. Connect the intake hose to the throttle body.
• 2. Connect the crankcase breather hose to the air filter housing.
• 3. Connect the plug connector of the mass air flow sensor (MAF).

37. Install the battery tray.

• 1. Connect the wiring harness to the battery tray.
• 2. Install the bolts.
• 3. Connect the plug connector to the battery tray.

38. Install the battery. See Section 414-01 for more information.

39. Fill in cooling liquid in the cooling system. See Section 303-03 for more information.

40. Fill in the gearbox in the block with the drive axle transmission fluid.