Changes in the design 1988-1993 of the car Ford Sierra
Changes in the design of the car from 1988 to 1993.
This subsection concerns the modifications made to the design of Ford Sierra vehicles with four-cylinder diesel engines. Specifications and descriptions of adjustments...
This subsection concerns the modifications made to the design of Ford Sierra vehicles with four-cylinder diesel engines. Specifications and descriptions of adjustments...
Repair of 2.3 liter diesel engine
Cylinder head cover Since October 1987 (manufacturing date code "HU") all 2.3 dm³ diesel engines have been equipped with a new type of cylinder head cover and gasket...
Cylinder head cover Since October 1987 (manufacturing date code "HU") all 2.3 dm³ diesel engines have been equipped with a new type of cylinder head cover and gasket...
Technical characteristics of the 1.8 liter engine
The engine has self-ignition of fuel and intermediate injection into the combustion chamber, with a turbocharger, four-stroke, four-cylinder, in-line, liquid-cooled,...
The engine has self-ignition of fuel and intermediate injection into the combustion chamber, with a turbocharger, four-stroke, four-cylinder, in-line, liquid-cooled,...
Cylinder head of the 1.8 liter engine
Dimensions of the swirl combustion chamber nest in the cylinder head Valve seat dimensions The cylinder head is cast from cast iron and has inserted valve seats and...
Dimensions of the swirl combustion chamber nest in the cylinder head Valve seat dimensions The cylinder head is cast from cast iron and has inserted valve seats and...
1.8 liter engine cylinder block
Engine cylinder block 1 – engine cylinder block; 2 – back cover; 3 – sealing ring; 4 – oil drain plug; 5 – oil pan gasket; 6 – oil pan; 7 – plug of the technological...
Engine cylinder block 1 – engine cylinder block; 2 – back cover; 3 – sealing ring; 4 – oil drain plug; 5 – oil pan gasket; 6 – oil pan; 7 – plug of the technological...
Crank mechanism of the 1.8 liter engine
Crank mechanism 1 – crankshaft; 2 – intermediate shaft; 3 – crankshaft main bearing shells; 4 – crankshaft thrust half rings; 5 – pulley; 6 – main bearing caps; 7 –...
Crank mechanism 1 – crankshaft; 2 – intermediate shaft; 3 – crankshaft main bearing shells; 4 – crankshaft thrust half rings; 5 – pulley; 6 – main bearing caps; 7 –...
1.8 liter engine valve timing system
The main element of the gas distribution system is the camshaft, located in the cylinder head and driven by a toothed belt from the crankshaft. Valve timing (measured at...
The main element of the gas distribution system is the camshaft, located in the cylinder head and driven by a toothed belt from the crankshaft. Valve timing (measured at...
1.8 liter engine lubrication system
Lubrication under pressure is provided by an oil pump driven by the intermediate shaft. Oil pump Gear pump with internal teeth arrangement. Oil pressure (at 100°C): at...
Lubrication under pressure is provided by an oil pump driven by the intermediate shaft. Oil pump Gear pump with internal teeth arrangement. Oil pressure (at 100°C): at...
Engine cooling system 1.8 liter
The closed cooling circuit with antifreeze liquid circulating under pressure contains a radiator, a coolant pump, an expansion tank, a thermostat and a fan with an...
The closed cooling circuit with antifreeze liquid circulating under pressure contains a radiator, a coolant pump, an expansion tank, a thermostat and a fan with an...
Fuel system of the 1.8 liter engine
The injection fuel system contains a CAV Roto Diesel distribution fuel pump. Fuel tank The fuel tank, stamped from sheet steel, is located under the bottom in front of...
The injection fuel system contains a CAV Roto Diesel distribution fuel pump. Fuel tank The fuel tank, stamped from sheet steel, is located under the bottom in front of...
Tightening torques for 1.8 liter engine
Cylinder head mounting bolts (new bolts each time): – Stage 1 20 – 30 Nm – Stage 2 76 – 92 Nm – Stage 3 wait 2 minutes – Stage 4 tighten 90° Camshaft Bearing Caps 16 –...
Cylinder head mounting bolts (new bolts each time): – Stage 1 20 – 30 Nm – Stage 2 76 – 92 Nm – Stage 3 wait 2 minutes – Stage 4 tighten 90° Camshaft Bearing Caps 16 –...
Engine tuning 1.8 liter
Checking valve clearance The valve clearance is checked with a feeler gauge between the rear of the cam and the tappet. 1. Disconnect the elastic crankcase ventilation...
Checking valve clearance The valve clearance is checked with a feeler gauge between the rear of the cam and the tappet. 1. Disconnect the elastic crankcase ventilation...
Fuel filter — removal and installation
Fuel injection system 1 – fuel pump, 2 – cold engine injection advance corrector, 3 – fuel dose regulator, 4 – engine shut-off electromagnetic valve (STOP valve), 5 –...
Fuel injection system 1 – fuel pump, 2 – cold engine injection advance corrector, 3 – fuel dose regulator, 4 – engine shut-off electromagnetic valve (STOP valve), 5 –...
Removal and installation injectors
Caution! The generator must be protected from diesel fuel. Removal 1. Disconnect the ground wire from the battery. 2. Carefully disconnect the injection line connections...
Caution! The generator must be protected from diesel fuel. Removal 1. Disconnect the ground wire from the battery. 2. Carefully disconnect the injection line connections...
Fuel pump — removal and installation
Fuel pump adjustment 1 – adjusting bolt, 2 – fuel metering lever, 3 – residual flow adjustment bolt, 4 – idle speed adjustment bolt, 5 – idle lever Dimensions of the...
Fuel pump adjustment 1 – adjusting bolt, 2 – fuel metering lever, 3 – residual flow adjustment bolt, 4 – idle speed adjustment bolt, 5 – idle lever Dimensions of the...
Removal and installation a turbocharger
Turbocharger 1 – turbocharger, 2 – oil supply line to turbocharger, 3 – return oil line from turbocharger, 4 – compressed air supply line to intake manifold, 5 – exhaust...
Turbocharger 1 – turbocharger, 2 – oil supply line to turbocharger, 3 – return oil line from turbocharger, 4 – compressed air supply line to intake manifold, 5 – exhaust...
Removal the cylinder head
Cylinder head 1 – swirl combustion chamber; 2 – cylinder head gasket; 3 – bracket with eye for lifting the engine; 4 – oil pressure sensor; 5 – vacuum pump drive rod; 6...
Cylinder head 1 – swirl combustion chamber; 2 – cylinder head gasket; 3 – bracket with eye for lifting the engine; 4 – oil pressure sensor; 5 – vacuum pump drive rod; 6...
Cylinder head repair
Disassembly 1. Remove the intake and exhaust manifolds. 2. Unscrew the two brackets with holes for lifting the engine and the oil pressure sensor from the cylinder head....
Disassembly 1. Remove the intake and exhaust manifolds. 2. Unscrew the two brackets with holes for lifting the engine and the oil pressure sensor from the cylinder head....
Cylinder head, valve timing adjustment
Gas distribution system 1 - Timing belt, 2 - Crankshaft pulley, 3 - Intermediate shaft pulley, 4 - Timing belt tensioner, 5 - Camshaft pulley, 6 - Fuel pump timing belt,...
Gas distribution system 1 - Timing belt, 2 - Crankshaft pulley, 3 - Intermediate shaft pulley, 4 - Timing belt tensioner, 5 - Camshaft pulley, 6 - Fuel pump timing belt,...
Removal and installation the engine
Removal 1. Disconnect the ground wire from the battery. 2. Remove the hood. 3. Drain the cooling system (see subsection 3.2.1.11 ). 4. Disconnect the air supply line to...
Removal 1. Disconnect the ground wire from the battery. 2. Remove the hood. 3. Drain the cooling system (see subsection 3.2.1.11 ). 4. Disconnect the air supply line to...
Disassembling a diesel engine
1. Remove the turbocharger together with the exhaust manifold. 2. Drain the oil from the engine. 3. Remove the drive part and the clutch disc. 4. Remove the flywheel...
1. Remove the turbocharger together with the exhaust manifold. 2. Drain the oil from the engine. 3. Remove the drive part and the clutch disc. 4. Remove the flywheel...
Checking engine parts
It is recommended to thoroughly clean and wash the parts that will be used again. Removing the plugs and caps from the cylinder block and cylinder head makes them much...
It is recommended to thoroughly clean and wash the parts that will be used again. Removing the plugs and caps from the cylinder block and cylinder head makes them much...
Checking the crankshaft and connecting rod clearances
The first main bearing shells (on the timing drive side) are larger than the shells of the other bearings, and both have an oil groove. In the other bearings, the shells...
The first main bearing shells (on the timing drive side) are larger than the shells of the other bearings, and both have an oil groove. In the other bearings, the shells...
Assembly of a diesel engine
Identification marks and markings for correct piston and connecting rod position 1 – designation of the piston diameter, 2 – designation of the direction of installation...
Identification marks and markings for correct piston and connecting rod position 1 – designation of the piston diameter, 2 – designation of the direction of installation...
Diesel engine lubrication system
Lubrication system 1 – oil pan, 2 – oil supply line to the pump, 3 – gaskets, 4 – oil pump with bracket, 5 – oil pump cover, 6 – bypass valve, 7 – oil filter Removal and...
Lubrication system 1 – oil pan, 2 – oil supply line to the pump, 3 – gaskets, 4 – oil pump with bracket, 5 – oil pump cover, 6 – bypass valve, 7 – oil filter Removal and...
Diesel engine cooling system
Cooling system 1 – radiator; 2 – radiator fan shroud; 3 – radiator fan; 4 – thermostat housing; 5 – thermostat; 6 – coolant pump; 7 – expansion tank; 8 – coolant...
Cooling system 1 – radiator; 2 – radiator fan shroud; 3 – radiator fan; 4 – thermostat housing; 5 – thermostat; 6 – coolant pump; 7 – expansion tank; 8 – coolant...
Clutch — Description of changes
Clutch control mechanism Functional check When releasing the clutch pedal, clicking sounds may be heard from the automatic clearance adjustment mechanism due to wear of...
Clutch control mechanism Functional check When releasing the clutch pedal, clicking sounds may be heard from the automatic clearance adjustment mechanism due to wear of...
Mechanical five-speed gearbox type MT 75
Since November 1988, in Ford Sierra vehicles with diesel engines, the mechanical five-speed gearbox type MT 75 has been installed instead of the mechanical five-speed...
Since November 1988, in Ford Sierra vehicles with diesel engines, the mechanical five-speed gearbox type MT 75 has been installed instead of the mechanical five-speed...
Drive shaft and rear axle
Drive joint A and B – grease packing locations, C – hinge length, D – hinge diameter Surface for applying sealing paste A – surface for applying sealing paste Elastic...
Drive joint A and B – grease packing locations, C – hinge length, D – hinge diameter Surface for applying sealing paste A – surface for applying sealing paste Elastic...
Steering system
Steering column shaft joint mounting bolt The tightening torque of the bolt (indicated by the arrow) securing the steering shaft joint has been increased to 25±1 Nm....
Steering column shaft joint mounting bolt The tightening torque of the bolt (indicated by the arrow) securing the steering shaft joint has been increased to 25±1 Nm....
Front suspension — checking and adjustment
Stabilizer Since March 1989 (manufacture date code "KM") the stabilizer arm bushing and suspension arms are installed of a new type. Checking and adjusting wheel...
Stabilizer Since March 1989 (manufacture date code "KM") the stabilizer arm bushing and suspension arms are installed of a new type. Checking and adjusting wheel...
Brake system — description of changes
Front brakes Brake pads Since August 1988 (production date code "JE"), the brake pad material in Ford Sierra vehicles with diesel engines has been changed. In addition,...
Front brakes Brake pads Since August 1988 (production date code "JE"), the brake pad material in Ford Sierra vehicles with diesel engines has been changed. In addition,...
Electrical Equipment — Description of Changes
Generator Ford Sierra 1.8 Turbo D cars are equipped with a Bosch N1 70 A or Lucas A 127/70 generator. V-belt Brand and type: Dayco. Deflection: 4 mm under thumb...
Generator Ford Sierra 1.8 Turbo D cars are equipped with a Bosch N1 70 A or Lucas A 127/70 generator. V-belt Brand and type: Dayco. Deflection: 4 mm under thumb...
General data and characteristics of the car
Weights (kg) Ford Sierra 1.8 Turbo D Cars Version Berlin and the C sedan; CL and CLX Berlin and GL and Ghia sedan Combi S; CL and CLX Combi GL Net weight in running...
Weights (kg) Ford Sierra 1.8 Turbo D Cars Version Berlin and the C sedan; CL and CLX Berlin and GL and Ghia sedan Combi S; CL and CLX Combi GL Net weight in running...
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Fusion
Scorpio 1
Scorpio 2
Sierra
- General information
- Vehicle device
- User manual
- Faults on the way
- Maintenance
- Tips for the car owner
- Power unit
- Engine repair
- Lubrication and cooling system
- Supply system
- Exhaust and vapor recovery
- Transmission
- Clutch
- Car gearbox
- Front wheel drives
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Doors, locks and windows
- Body сare
- Electrical equipment
- Equipment and devices
- Engine electrics
- Lighting and signaling
- Switches and sensors
- Electrical circuits
Scorpio 1
- General information
- User manual
- Maintenance
- Power unit
- Petrol engines OHC
- Petrol engines DOHC
- Petrol engines V6
- Ignition and control
- Diesel engines
- Cooling system
- Supply system
- Carburetors
- Fuel injection
- Transmission
- Clutch
- Manual gearbox «N»
- Manual gearbox «MT 75»
- Automatic gearbox «A4LD»
- Rear axle and drive shafts
- Chassis
- Steering
- Power steering
- Front suspension
- Rear suspension
- Brake system
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating and ventilation
- Electrical equipment
- Equipment and devices
- Power devices
- Electrical circuits
Scorpio 2
- General information
- Car care
- Maintenance
- Power unit
- Engine repair
- Lubrication system
- Cooling system
- Ignition system
- Supply system
- Carburetors
- Injection system (gasoline)
- Injection system (diesel)
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Doors, locks and windows
- Heating system
- Electrical equipment
- Equipment and devices
- Headlights and lighting
- Windshield wipers and washers
- Power devices
- Electrical circuits
Sierra
- General information
- User manual
- Maintenance
- Gasoline engines
- Engine repair
- Ignition system
- Fuel system
- Cooling and lubrication system
- Changes 1984-1986
- Changes 1987-1989
- Changes 1990-1993
- Diesel engines
- Engine repair
- Fuel system
- Cooling and lubrication system
- Changes 1988-1993
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Cardan and rear axle
- Chassis
- Steering
- Steering with power steering
- Front suspension
- Rear suspension
- Brake system
- Body and electrical
- Body elements and doors
- Electrical equipment
- Electrical circuits