Changes in the design of the car from 1987 to 1989. This section applies only to changes made to the design of Ford Sierra vehicles with four-cylinder gasoline engines from the 1987 model year through the 1989 model year....
OHC Engine — Description of Changes Air duct of a new type of ONS engine equipped with fuel injection A – elastic tube, B – mounting hole, C – mounting clamp Crank mechanism Pistons Since February 1987...
CVH 1.8 liter engine — technical characteristics Designation 1.8 NS CVH 2V Type R2A Cylinder diameter 80 mm Piston stroke 88 mm Working volume 1769 cm³ Compression ratio 9,3 Compression pressure 1.2 – 1.4 MPa Nominal...
CVH 1.8 liter engine adjustment Engine CVH 1.8 dm³ type R2A Valve clearance The CVH 1.8 dm³ engine uses hydraulic tappets to provide automatic valve clearance adjustment.
Ignition system of the CVH 1.8 liter engine Elements of the ignition system of the CVH engine 1.8 dm sq. type R2A 1 – crankshaft V-belt pulley with toothed rim, 2 – crankshaft position and speed sensor, 3 –...
Valve timing system of the CVH 1.8 liter engine CVH Engine Timing System 1 - Upper timing case, 2 - Lower timing case, 3, 4 - Gaskets, 5 - Crankshaft V-belt pulley, 6 - Crankshaft toothed pulley, 7 - Timing belt guide...
Assembly of the CVH 1.8 liter engine Attention! Only the difference compared to the ONS engine is shown. Crank mechanism of the CVH engine 1 – piston with pin and piston rings, 2 – connecting rod, 3 –...
DOHC engine ignition system Design and operation of the ignition system Both types of DOHC engines are equipped with an electronic ignition system: engines with carburetor fuel system: ignition...
DOHC engine fuel injection system Ford Motorcraft EFI DOHC Engine Injection System Components 1 - Intake manifold, 2 - Throttle body, 3 - Idle air control valve air supply line, 4 - Coolant temperature...
2.0L DOHC Engine EEC IV System Diagram Electrical diagram of the EEC IV system of the DOHC 2.0 dm³ engine A – Electronic control device EEC IV; B – absolute pressure sensor; C – speed sensor; E – inertial...
DOHC Engine Troubleshooting Troubleshooting Group Code Cause Troubleshooting Method 1 13 Coolant temperature sensor – if the next code is 23 or 33, see group 6; – if the coolant temperature is too...
Checking the elements of the EEC IV system To check the system components, disconnect the multi-pin connector from the EEC IV electronic control unit and then perform the appropriate measurements on the contacts...
DOHC Engine Cylinder Head DOHC Engine Cylinder Head Assembly 1 – cylinder head, 2 – cylinder head gasket, 3 – camshaft bearing caps, 4 – oil supply pipes, 5 – cylinder head cover, 6 – cylinder...
Disassembling a DOHC engine DOHC Engine Cylinder Block 1 - cylinder block, 2 - front cylinder block cover, 3 - front crankshaft seal ring, 4 - front cylinder block cover gasket, 5 - oil pan, 6 -...
DOHC Engine Assembly During the engine assembly process, you should pay attention to: thorough washing of all parts; replacement of damaged (or worn) sealing rings and paper gaskets;...
Clutch specifications Cars with DOHC engines are equipped with a clutch with technical characteristics that differ from all other cars of this family. Clutch brand LUK, AP and Fichtel & Sachs...
N-type five-speed manual transmission Since October 1986, a new design solution for the internal gear shift mechanism has been used. Internal gearshift mechanism installed in N-type manual transmissions...
Technical characteristics of the gearbox type MT 75 The gearbox is a three-shaft, classic design and has five synchronized gears for forward movement (4th gear is direct) and an unsynchronized reverse gear. It is...
Removal and installation of gearbox type MT 75 Shafts and gears of the mechanical gearbox type MT 75 1 – needle bearing, 2 – snap ring, 3 – bearing, 4 – primary shaft, 5 – synchronizer ring, 6 – needle bearing, 7 –...
Disassembling the gearbox type MT 75 Attention! After disassembling the gearbox, all spring retaining rings must be replaced with new ones of a thickness that ensures the required values of axial clearance...
Checking and repairing parts of the MT 75 type gearbox Control dimension of the selector end position Bearing replacement 1. Using an inertial puller, remove the bearing (3) (see Fig. Shafts and gears of the mechanical...
Assembly of gearbox type MT 75 1. Insert the 1-2 gear fork axle onto the 1-2 gear synchronizer slip clutch on the secondary shaft. 2. Assemble the intermediate and secondary shafts and hold this unit...
Automatic transmission Calking of the hydrokinetic transmission housing when installing the sealing ring A – calking rod, B – traces of factory calking, C – points of calking of a new sealing...
Front suspension Since April 1987, the front wheel alignment values have been changed. The modified values are given in the table (measured in a vehicle without load). Installing the...
Technical characteristics of the brake system Since November 1988, all versions can be equipped with an anti-lock braking system. The service brake with anti-lock braking system is hydraulically actuated by a...
Maintenance and repair of the brake system Rear disc brake 1 – caliper, 2 – caliper holder, 3 – caliper guide pin, 4 – protective cover, 5 – caliper to holder mounting bolt, 6 – deaerator, 7 – handbrake lever, 8...
Adjusting the handbrake Attention! Adjustment of the handbrake is performed after replacement of the rear brake pads, handbrake cables or handbrake lever inside the body. In other cases, all...
Bleeding the brake system Bleeding is performed after opening the hydraulic brake circuits, and also whenever the brake pedal becomes "soft" and it is necessary to press it several times for the...
Anti-lock braking system Operating principle Braking efficiency is greatest when the tire's grip on the road surface is at its maximum. During braking, the tire slides along the surface and the...
Checking the operation of ABS The electronic control unit also implements the auto-diagnostic function, warning the driver by lighting a control lamp about the occurrence of a malfunction of...
Hydraulic brake control unit — removal and installation Hydraulic control unit electrical wire connectors 1 – Solenoid valve assembly connector, 2 – Main solenoid valve connector, 3 – Brake light sensor connector, 4 –...
Wheel speed sensor Replacing the front wheel speed sensor 1. Loosen the nuts securing the corresponding front wheel. 2. Raise the car and remove the wheel. 3. Unscrew the rotation sensor...
Generator and starter — technical characteristics Generator A generator with a built-in electronic regulator is used. Brand and type: Bosch N1-31/70 A, Bosch K1-23/55 A, Lucas A1-33/55 A or Bosch N1-34/90 A....
General data and characteristics of the car Dimensions Sedan body (4-door). Overall length: 4.467 m. Overall width: 1.698 m. Front overhang: 0.801 m. Rear overhang: 1.058 m. Wheelbase: 2.608 m. Front track: 1.452...