Contents: Removal ↳ Installation ↳
When refilling or filling the hydraulic system, use only automatic transmission fluid (ATE) that meets FORD specification ESPM-2C-166H.
Caution: Do not shake the automatic transmission fluid, as this will cause air bubbles to form in it.
Removal
Disconnect the negative (-) battery cable.
Caution: When the battery is disconnected, the contents of electronic memory devices, such as engine fault codes or radio codes, are erased. Before disconnecting, also read the instructions in the chapter "Removal and installation the battery".
Place a container under the power steering pump to drain the transmission fluid.
Cover the generator with a sheet of tin or plastic film to prevent transmission fluid from entering its housing.
Loosen the fastening clamp, remove the return hose and drain the transmission fluid into a container provided.
Remove the hollow bolt and disconnect the pressure line from the power steering pump.
Loosen the V-belt pulley mounting bolts at the pump, for which purpose squeeze and hold the V-belt to prevent the pulley from turning.
Remove the V-belt, see p. 29.
Unscrew the V-belt pulley mounting bolts and remove the pulley.
Unscrew the bolts "arrows" securing the power steering pump to the bracket. For greater clarity, the pump is shown in the figure in a removed state.
Remove the power steering pump.
Installation
Attach the power steering pump and tighten the mounting bolts to a torque of 25 Nm.
Place the V-belt pulley against the pump and tighten the mounting bolts by hand.
Connect the hose for returning liquid to the expansion tank to the pump and secure it with a clamp.
Connect the discharge pipe to the pump and tighten the hollow bolt to a torque of 30 Nm.
Install and tension the V-belt, see p. 29.
Tighten the bolts securing the V-belt pulley to the pump to a torque of 10 Nm.
Remove the sheet of tin or plastic film from the generator.
Fill the expansion tank up to the MAX mark with new, clean transmission fluid without air bubbles.
Caution: To avoid the formation of air bubbles, pour the transmission fluid slowly.
Connect the battery ground (-) cable.
If available, set the clock and enter the radio theft protection code.
Remove air from the power steering hydraulic drive.
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