Checking the compression in the cylinders (Fusion)

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Compression (pressure at the end of the compression stroke) in the cylinders is the most important indicator for diagnosing the condition of the engine without disassembling it. Based on its average value and the difference in values in individual cylinders, it is possible to determine with sufficient accuracy the degree of general wear of the engine cylinder-piston group parts, as well as to identify faults in this group and valve mechanism parts.

Compression is checked with a special device - a compression meter, which can now be freely purchased in large auto parts stores.

Compression is checked with a special device - a compression meter, which can now be freely…


Note: This is what the compression tester used to illustrate this book looks like. There are versions of compression testers that have a rubber tip instead of a spark plug instead of a threaded fitting for screwing in. When checking compression, such compression testers are simply pressed hard against the spark plug hole.


Attention! An important condition for the correctness of the readings when checking the compression is the serviceability of the starter and its electrical circuits, as well as the full charge of the battery.




1. Start the engine and warm it up to operating temperature.

2. Reduce the pressure in the engine fuel system (see "Decreased pressure in the engine fuel system"). Do not install the fuel pump circuit fuse in the central mounting block.

2. Reduce the pressure in the engine fuel system (see «Decreased pressure in the engine fuel…


3. Remove the spark plug wire ends and remove all spark plugs (see "Replacement and maintenance of spark plugs").

3. Remove the spark plug wire ends and remove all spark plugs (see «Replacement and maintenance of…


4. Disconnect the low voltage wire harness connector from the ignition coil, thereby disabling the ignition system.

Caution! Turning the engine with the starter while the high-voltage wire tips are disconnected and the ignition coil is not disconnected may cause a breakdown of its high-voltage circuit.


Caution! Turning the engine with the starter while the high-voltage wire tips are disconnected and…


5. Screw the compression gauge into the spark plug hole of the cylinder being tested.



6. Press the accelerator pedal all the way down so that when the crankshaft is turned by the starter, the throttle valve is fully open in the engine cylinder purging mode.

7. Turn on the starter and turn the engine crankshaft until the pressure in the cylinder stops increasing. This corresponds to approximately four compression strokes.

Note: To obtain correct compression tester readings, the crankshaft must rotate at 180–200 min⁻¹ or higher, but not more than 350 min⁻¹.


Note: To obtain correct compression tester readings, the crankshaft must rotate at 180–200 min⁻¹ or…


8. Having recorded the compression meter readings…

8. Having recorded the compression meter readings…


9. …set its arrow to zero by pressing the air release valve.

Note: For compression meters of a different design, readings may be reset in other ways (in accordance with the device instructions).




10. Repeat steps 5–9 for the remaining cylinders. The pressure should be no lower than 1.0 MPa and should not differ by more than 0.1 MPa in different cylinders. Low compression in individual cylinders may result from loose valve seats, damaged cylinder head gaskets, broken or burnt piston rings. Low compression in all cylinders indicates worn piston rings.

10. Repeat steps 5–9 for the remaining cylinders. The pressure should be no lower than 1.0 MPa and…


11. To determine the causes of insufficient compression, pour about 20 ml of clean motor oil into the cylinder with low compression and measure the compression again. If the compression meter readings have increased, the piston rings are most likely faulty. If the compression value remains unchanged, it means that the valve plates do not fit tightly to their seats or the cylinder head gasket is damaged.

Note. The cause of insufficient compression can also be determined by feeding compressed air into the cylinder, in which the piston is preliminarily set to TDC of the compression stroke. To do this, remove the tip from the compression tester and attach the compressor hose to it. Insert the tip into the spark plug hole and feed air into the cylinder under a pressure of 0.2–0.3 MPa. To prevent the engine crankshaft from turning, engage the highest gear and brake the car with the parking brake. Air leaking through the throttle assembly indicates a leak in the intake valve, and through the muffler - a leak in the exhaust valve. If the cylinder head gasket is damaged, air will escape through the neck of the expansion tank in the form of bubbles or into the adjacent cylinder, which is detected by a characteristic hissing sound.


(For details, please visit the website: «FORDBOOK.ru»)






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