NOTE: Right hand drive and left hand drive templates are not interchangeable. Right headlight and left headlight templates are not interchangeable.
1. Print out the correct templates given at the end of this work instruction.
2. Measure the X dimension on the printed template.
3. Calculate the enlargement/reduction factor Y for the copier using the formula: Y=ZхXЧ100.
- X = size on printed template in millimeters
- Y = increase/decrease factor in percent.
- Z = original size in millimeters = 25
4. Photocopy of printed templates with calculated enlargement/reduction factor.
- Compare the X size on the photocopy with the original size.
5. Cut out the prepared templates for the headlights.
6. Cut out the shaded areas.
Left-hand drive vehicles
7.
NOTE: Right headlight only.
Place the template on the headlight lens and adjust its position.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
- 4. Template
8.
NOTE: Left headlight only.
Place the template on the headlight lens and adjust its position.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
- 4. Template
Right hand drive vehicles
9.
NOTE: Right headlight only.
Place the template on the headlight lens and adjust its position.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
- 4. Template
10.
NOTE: Left headlight only.
Place the template on the headlight lens and adjust its position.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
- 4. Template
All cars
11.
CAUTION: Make sure that the headlight lens is not scratched.
Copy the template outline onto the headlight lens using a suitable marker.
12. Remove the template.
13.
NOTE: When covering sections of the headlight, do not go beyond the contours of the marked section in the direction of increasing the area of coverage.
Cover the marked area with black opaque tape.
14. Repeat steps 11 - 13 for the other headlight.
15. Template for left-hand drive vehicles, right headlight.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
16. Template for left-hand drive vehicles, left headlight.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
17. Template for right-hand drive vehicles, right headlight.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
18. Template for right-hand drive vehicles, left headlight.
- 1. Upper alignment line of the headlight lens
- 2. Lateral alignment line of the headlight lens
- 3. Lower alignment line of the headlight lens
