Inspection and verification
1. Clarify the customer's complaint by checking whether the system is working properly.
2. Perform a visual inspection for obvious signs of mechanical damage.
Visual inspection table
Mechanical factors:
- Throttle body
- Accelerator pedal
- Accelerator cable
3. If an obvious cause for the problem you have identified or the customer has described is found, correct it (if possible) before proceeding with further actions.
4. If the problem is not visually obvious, check the symptom and refer to the Symptom Table.
Table of signs of malfunction
|
State |
Possible Causes |
Action |
|
•High effort or feeling of uneven running/sticking when pressing the accelerator pedal |
•Incorrect installation of the accelerator cable |
•Check that the accelerator cable is installed correctly. |
|
•Damage to the accelerator cable |
•Install a new accelerator cable. Vehicles with 1.6L Zetec-SE/1.4L engine. For more information, refer to Accelerator Cable - 1.6L Zetec-SE/1.4L available in this section. Vehicles with 1.6L Duratec engine. For more information, refer to Accelerator Cable - 1.6L Duratec available in this section. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. For more information, refer to Accelerator Cable - 1.8L/2.0L/1.6L Zetec-SE available in this section. Vehicles with 2.0L Duratec ST engine. For more information, refer to Accelerator Cable - 2.0L Duratec ST available in this section. |
|
|
•Worn or damaged throttle body |
•INSTALL a new throttle body. Vehicles with 1.6L Zetec-SE/1.4L engine. Refer to Section 303-04A / 303-04B / 303-04C / 303-04D / 303-04E / 303-04F / 303-04G for additional information. Vehicles with 1.6L Duratec engine. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. Vehicles with 2.0L Duratec ST engine |
|
|
•The accelerator pedal does not return freely |
•Incorrect installation of the accelerator cable |
•Check that the accelerator cable is installed correctly. |
|
•Damage to the accelerator cable |
Install a new accelerator cable. Vehicles with 1.6L Zetec-SE/1.4L engine. For more information, refer to Accelerator Cable - 1.6L Zetec-SE/1.4L available in this section. Vehicles with 1.6L Duratec engine. For more information, refer to Accelerator Cable - 1.6L Duratec available in this section. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. For more information, refer to Accelerator Cable - 1.8L/2.0L/1.6L Zetec-SE available in this section. Vehicles with 2.0L Duratec ST engine. For more information, refer to Accelerator Cable - 2.0L Duratec ST available in this section. |
|
|
•Worn or broken throttle return spring |
•INSTALL a new throttle body. Vehicles with 1.6L Zetec-SE/1.4L engine. Refer to Section 303-04A / 303-04B / 303-04C / 303-04D / 303-04E / 303-04F / 303-04G for additional information. Vehicles with 1.6L Duratec engine. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. Vehicles with 2.0L Duratec ST engine |
|
|
State |
Possible Causes |
Action |
|
•High engine crankshaft speed at idle |
•Incorrect installation of the accelerator cable |
•Check that the accelerator cable is installed correctly. |
|
•Damage to the accelerator cable |
•Install a new accelerator cable. Vehicles with 1.6L Zetec-SE/1.4L engine. For more information, refer to Accelerator Cable - 1.6L Zetec-SE/1.4L available in this section. Vehicles with 1.6L Duratec engine. For more information, refer to Accelerator Cable - 1.6L Duratec available in this section. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. For more information, refer to Accelerator Cable - 1.8L/2.0L/1.6L Zetec-SE available in this section. Vehicles with 2.0L Duratec ST engine. For more information, refer to Accelerator Cable - 2.0L Duratec ST available in this section. |
|
|
•Worn or damaged throttle body |
•INSTALL a new throttle body. Vehicles with 1.6L Zetec-SE/1.4L engine. Refer to Section 303-04A / 303-04B / 303-04C / 303-04D / 303-04E / 303-04F / 303-04G for additional information. Vehicles with 1.6L Duratec engine. Vehicles with 1.8L/2.0L/1.6L Zetec-E engine. Vehicles with 2.0L Duratec ST engine |
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