NOTE: Use a digital multimeter to make all electrical measurements.
PINPOINT TEST P: LEFT OR RIGHT WINDOW POWER WINDOW DOES NOT WORK - FRONT AND REAR WINDOWS WITH POWER WINDOW
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
P1: CHECK THE IGNITION VOLTAGE SUPPLIED TO THE POWER WINDOW SWITCH ISN'T WORKING |
|
|
NOTE: Make sure the rear window switch lock is not activated. |
|
|
1 Drive the ON position. |
|
|
• Is the power window inoperative switch LED on? |
|
|
→ Yes |
|
|
Go to P2 |
|
|
→ No |
|
|
Go to P6 |
|
|
P2: CHECK THE OPERATION OF THE IN-WORKING WINDOW BY PRESSING THE DRIVER'S DOOR WINDOW SWITCH |
|
|
1 Press the driver's window power window switch. |
|
|
• Does the non-working power window operate correctly? |
|
|
→ Yes |
|
|
Window regulator driver's door. CHECK the legitimacy of the customer's complaint. All Passenger Window Lifters, Go to P3 |
|
|
→ No |
|
|
Go to P8 |
|
|
P3: INSPECT FOR OPEN AREA BETWEEN IN-WORKING POWER WINDOW SWITCH AND POWER WINDOW MOTOR LIFTING CIRCUIT |
|
|
1 Disconnect the Inoperative Power Window Motor - C735 or C736. |
|
|
2 Disconnect Power Window Inoperative Switch - C482 or C485. |
|
|
3 Measure the resistance between: • Pin 5 C485 power window switch, front passenger door, circuit 31S-AJ55B (black/orange), wiring harness side, and C735 power window motor pin 3, circuit 31S-AJ55A (black/orange), from the wiring harness side. • pin 5 C482 power window switch, left rear passenger door, circuit 31S-AJ46B (black/white), wiring harness side, and C736 power window motor pin 3, circuit 31S-AJ46A (black/white), from the wiring harness side. • Pin 5 C482 right rear passenger window switch, circuit 31S-AJ46B (black/white), wiring harness side, and C736 power window motor pin 3, circuit 31S-AJ46A (black/white), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to P4 |
|
|
→ No |
|
|
REPAIR circuit 31S-AJ55B (black/orange) or electrical circuit 31S-AJ46B (black/white). CHECK the system is working properly. |
|
|
P4: INSPECT FOR OPEN AREAS BETWEEN POWER WINDOW DOWN SWITCH AND POWER WINDOW MOTOR DOWN CIRCUIT |
|
|
1 Measure the resistance between: • Pin 2 C485 power window switch front passenger door, circuit 31S-AJ54B (black/blue), wiring harness side, and C735 power window motor pin 4, circuit 31S-AJ54A (black/blue), from the wiring harness side. • Pin 2 C482 Power Window Switch Left Rear Passenger Door Circuit 31S-AJ63B (black/blue), wiring harness side, and C736 power window motor pin 4, circuit 31S-AJ63A (black/blue), from the wiring harness side. • Pin 2 C483 right rear passenger window switch, circuit 31S-AJ63B (black/blue), wiring harness side, and C736 power window motor pin 4, circuit 31S-AJ63A (black/blue), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to P5 |
|
|
→ No |
|
|
REPAIR circuit 31S-AJ54B (black/blue) or electric circuit31S-AJ63B (black/blue). CHECK the system is working properly. |
|
|
P5: INSPECT POWER WINDOW POWER MOTOR GROUND CIRCUIT |
|
|
1 Measure the resistance between: • Pin 8 C735 front passenger window motor, circuit 31-AJ27 (black), on the wiring harness side, and "weight". • pin 8 C736 left rear passenger window electric window motor, circuit 31-AJ31 (black), on the wiring harness side, and "weight". • pin 8 C736 right rear passenger window motor, circuit 31-AJ31 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
→ No |
|
|
REPAIR circuit 31-AJ27 (black) or electrical circuit 31-AJ31 (black). CHECK the system is working properly. |
|
|
P6: CHECK THE VOLTAGE SUPPLIED TO THE POWER WINDOW SWITCH ISN'T WORKING |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Power Window Inoperative Switch - C482, C484 or C485. |
|
|
3 Drive the ON position. |
|
|
NOTE: Passenger window power window switch shown. 4 Measure the voltage between: • pin 13 C484 driver's window switch, circuit 15-LH14 (green/yellow), on the wiring harness side, and "weight". • Pin 1 C485 power window switch front passenger door circuit 15-LH31 (green/blue), on the wiring harness side, and "weight". • pin 1 C482 power window switch, left rear passenger door, circuit 15-LH36 (green/red), on the wiring harness side, and "weight". • pin 1 C482 power window switch, right rear passenger door, circuit 15-LH36 (green/red), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to P7 |
|
|
→ No |
|
|
Go to P14 |
|
|
P7: INSPECT POWER WINDOW SWITCH GROUND CIRCUIT OUT OF WORK |
|
|
1 Enter the OFF position. |
|
|
NOTE: Driver window power window switch shown. 2 Measure the resistance between: • Pin 4 C484 driver window switch, circuit 31-AJ7 (black), on the wiring harness side, and "weight". • Pin 6 C485 power window switch, front passenger door, circuit 31-AJ18 (black), on the wiring harness side, and "weight". • pin 6 C482 power window switch, left rear passenger door, circuit 31S-AJ32 (black/orange), on the wiring harness side, and "weight". • pin 6 C482 power window switch, right rear passenger door, circuit 31S-AJ32 (black/orange), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
REPAIR chain 32-AJ26 (white). |
|
|
→ No |
|
|
REPAIR circuit 31-AJ7 (black); or electrical circuit31-AJ18 (black) or electric circuit31S-AJ32 (black/orange). Check switching voltage at open/close relay "one touch" |
|
|
P8: CHECK THE VOLTAGE SUPPLIED TO THE DOOR CONNECTOR WITH THE POWER WINDOW NOT WORKING |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect the Inoperative Power Window Door Connector - C42, C44, C45 or C46. |
|
|
3 Drive the ON position. |
|
|
NOTE:Power window front door connector shown. 4 Measure the voltage between: • pin 9 C42 power window left front door, circuit 29-AJ26 (orange/yellow), on the wiring harness side, and "weight". • pin 9 C44 window lifter right front door, circuit 29-AJ27 (orange/white), on the wiring harness side, and "weight". • pin 9 C45 power window left rear passenger door, circuit 29-AJ13 (orange/blue), on the wiring harness side, and "weight". • pin 9 C46 right rear passenger door power window, circuit 29-AJ23 (orange/white), on the wiring harness side, and "weight". |
|
• Check the ignition voltage supplied to the opening relay "one touch" |
|
|
→ Yes |
|
|
Go to P9 |
|
|
→ No |
|
|
REPAIR circuit 29-AJ26 (orange/yellow); or electrical circuit 29-AJ27 (orange/white); or electrical circuit 29-AJ13 (orange/blue) or electrical circuit 29-AJ23 (orange/white). Perform a driver window power window switch component test. |
|
|
P9: INSPECT POWER WINDOW MOTOR GROUND CIRCUIT IN IRREGULARITY |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect the Inoperative Power Window Motor - C734, C735 or C736. |
|
|
3 Measure the resistance between: • Pin 8 C734 Window Motor Driver, Electrical Circuit 31-AJ26 (black), on the wiring harness side, and "weight". • Pin 8 C735 front passenger window motor, circuit 31-AJ27 (black), on the wiring harness side, and "weight". • pin 8 C736 power window motor, left rear passenger window, circuit 31-AJ31 (black), on the wiring harness side, and "weight". • pin 8 C736 right rear passenger window motor, circuit 31-AJ31 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to P10 |
|
|
→ No |
|
|
REPAIR circuit 31-AJ26 (black); or electrical circuit31-AJ27 (black); or electric circuit31-AJ31 (black). CHECK the system is working properly. |
|
|
P10: CHECK THE VOLTAGE SUPPLIED TO THE ELECTRIC WINDOW MOTOR CONNECTOR IN AN OUT OF WORK |
|
|
1 Connect the Power Window Door Connector - C42, C44, C45 OR C46. |
|
|
2 Drive the ON position. |
|
|
3 Measure the voltage between: • Pin 7 C734 Window Motor Driver, Electrical Circuit 29-AJ26 (orange/yellow), on the wiring harness side, and "weight". • Pin 7 C735 front passenger window motor, circuit 29-AJ27 (orange/white), on the wiring harness side, and "weight". • pin 7 C736 left rear passenger window electric window motor, circuit 29-AJ31 (orange/blue), on the wiring harness side, and "weight". • pin 7 C736 right rear passenger window motor, circuit 29-AJ31 (orange/blue), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to P11 |
|
|
→ No |
|
|
REPAIR circuit 29-AJ26 (orange/yellow); or electrical circuit 29-AJ27 (orange/white) or electrical circuit 29-AJ31 (orange/blue). CHECK the system is working properly. |
|
|
P11: CHECK FOR OPEN IN POWER WINDOW MOTOR LIFTING CIRCUIT IN INDIVIDUAL POWER |
|
|
1 Enter the OFF position. |
|
|
2 Press the inoperative power window motor switch to the UP position. |
|
|
3 Measure the resistance between: • Pin 3 C734 Window Motor Driver, Electrical Circuit 31S-AJ41 (black/orange), on the wiring harness side, and "weight". • Pin 3 C735 front passenger window motor, circuit 31S-AJ55A (black/orange), on the wiring harness side, and "weight". • pin 3 C736 left rear window passenger window motor, circuit 31S-AJ46A (black/white), on the wiring harness side, and "weight". • Pin 3 C736 right rear passenger window motor, circuit 31S-AJ46A (black/white), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to P12 |
|
|
→ No |
|
|
REPAIR circuit 31S-AJ41 (black/orange); or electrical circuit 31S-AJ55A (black/orange) or electrical circuit 31S-AJ46A (black/white). CHECK the system is working properly. |
|
|
P12: INSPECT FOR OPEN IN THE POWER WINDOW MOTOR DOWN CIRCUIT IN AN OUT OF WORK |
|
|
1 Press the inoperative power window motor switch to the DOWN position. |
|
|
2 Measure the resistance between: • Pin 4 C734 Window Motor Driver, Electrical Circuit 31S-AJ40 (black/blue), on the wiring harness side, and "weight". • Pin 4 C735 front passenger window motor, circuit 31S-AJ54A (black/blue), on the wiring harness side, and "weight". • Pin 4 C736 Window Motor Left Rear Passenger Window Circuit 31S-AJ63A (black/blue), on the wiring harness side, and "weight". • Pin 4 C736 right rear passenger window motor, circuit 31S-AJ63A (black/blue), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to P13 |
|
|
→ No |
|
|
REPAIR circuit 31S-AJ40 (black/blue); or electrical circuit 31S-AJ54A (black/blue) or electrical circuit 31S-AJ63A (black/blue). CHECK the system is working properly. |
|
|
P13: CHECK THE VOLTAGE SUPPLIED TO THE POWER WINDOW MOTOR OFF |
|
|
1 Drive the ON position. |
|
|
2 Measure the voltage between: • Pin 2 C734 Window Motor Driver, Electrical Circuit 15-AJ26A (green/yellow), on the wiring harness side, and "weight". • Pin 2 C735 front passenger window motor, circuit 15S-AJ27A (green/white), on the wiring harness side, and "weight". • Pin 2 C736 Window Motor Left Rear Passenger Window Circuit 15S-AJ31A (green/blue), on the wiring harness side, and "weight". • Pin 2 C736 right rear passenger window motor, circuit 15S-AJ31A (green/blue), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
INSTALL a new motor. CHECK the system is working properly. |
|
|
→ No |
|
|
REPAIR circuit 15-AJ26A (green/yellow); or electrical circuit 15S-AJ27A (green/white) or electrical circuit 15S-AJ31A (green/blue). CHECK the system is working properly. |
|
|
P14: CHECK THE VOLTAGE SUPPLIED TO THE DOOR CONNECTOR WITH THE POWER WINDOW NOT WORKING |
|
|
1 Disconnect the Inoperative Power Window Door Connector - C42, C44, C45 or C46. |
|
|
NOTE: B-pillar connector shown. 2 Measure the voltage between: • pin 15 C42 power window left front door, circuit 15-AJ26 (green/yellow) left-hand side (electrical circuit 15-AJ27 [green/white] right side), from the A-pillar side, and "weight". • pin 15 C44 right front door power window, electrical circuit 15- AJ27 (green/white) left-hand side (circuit 15-AJ26 [green/yellow] right side), from the A-pillar side, and "weight". • pin 13 C45 power window left rear passenger door, circuit 15-AJ13 (green/blue), on the B-pillar side, and "weight". • pin 13 C46 power window right rear passenger door, circuit 15-AJ13 (green/blue), on the B-pillar side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
REPAIR circuit 15-AJ26 (green/yellow) from the side of the door; or electrical circuit 15-AJ27 (green/white) door side or electrical circuit 15-AJ31 (green/blue) from the side of the door. CHECK the system is working properly. |
|
|
→ No |
|
|
REPAIR circuit 15-AJ26 (green/yellow) from the A-pillar; or electrical circuit 15-AJ27 (green/white) A-pillar side, or circuit 15-AJ13 (green/blue) B-pillar side. CHECK the system is working properly. |
|
PINPOINT TEST Q: GENERAL CLOSE FUNCTION DOES NOT WORK
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
Q1: CHECK THE VOLTAGE SUPPLIED TO THE ELECTRIC MOTOR OF THE DOOR WINDOW ISN'T WORKING |
|
|
1 Disconnect the Inoperative Power Window Motor - C734, C735, C736 or C737. |
|
|
2 Measure the voltage between: • Pin 6 C734 Window Motor Driver, Electrical Circuit 8-AJ42 (white/green), on the wiring harness side, and "weight". • pin 6 C735 front passenger window motor, circuit 8-AJ56 (white/green), on the wiring harness side, and "weight". • pin 6 C737 power window motor left rear passenger window, circuit 8-AJ65 (white/green), on the wiring harness side, and "weight". • Pin 6 C736 of the electric window motor of the right rear passenger window, circuit 8-AJ65 (white/green), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
INSTALL a new power window motor Refer to Door Window Power Window Motor in this section for more information. CHECK the system is working properly. |
|
|
→ No |
|
|
REPAIR circuit 8-AJ42 (white/green); or 8-AJ56 (white/green) or 8-AJ65 (white/green). CHECK the system is working properly. |
|
PINPOINT TEST R: ALL POWER WINDOWS DO NOT WORK - FRONT POWER WINDOWS
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
R1: CHECK VOLTAGE AT POWER WINDOW SWITCHES |
|
|
1 Drive the ON position. |
|
|
• Are the power window switch LEDs lit? |
|
|
→ Yes |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
→ No |
|
|
Go to R2 |
|
|
R2: INSPECT FOR OPEN CIRCUIT BETWEEN DRIVER'S DOOR WINDOW SWITCH AND "MASS" |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Driver's Window Power Window Switch - C488. |
|
|
3 Measure the resistance between C488 pin 1 of the driver's window power window switch, circuit 31-AJ7 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to R3 |
|
|
→ No |
|
|
REPAIR circuit 31-AJ7 (black). Check the correct operation of the system. |
|
|
R3: CHECK VOLTAGE SUPPLIED TO DRIVER'S DOOR WINDOW SWITCH |
|
|
1 Drive the ON position. |
|
|
2 Measure the voltage between pin 10 of C488 driver's window power window switch, circuit 15-AJ7 (green/blue), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Check the validity of the customer's complaint. |
|
|
→ No |
|
|
REPAIR circuit 15-AJ7 (green/brown). Check the correct operation of the system. |
|
PINPOINT TEST S: LEFT OR RIGHT WINDOW DOES NOT WORK - DRIVER'S SIDE
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
S1: CHECK IGNITION VOLTAGE AT DRIVER'S DOOR WINDOW SWITCH |
|
|
1 Drive the ON position. |
|
|
• Is the driver's door power window switch LED on? |
|
|
→ Yes |
|
|
Go to S2 |
|
|
→ No |
|
|
Go to S4 |
|
|
S2: INSPECT FOR OPEN CIRCUIT BETWEEN DRIVER'S DOOR WINDOW ELECTRIC MOTOR AND "MASS" |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect the Driver's Window Motor - C782. |
|
|
3 Measure the resistance between C782 pin 1 of the driver's window power window motor, circuit 33-AJ26 (yellow), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to S3 |
|
|
→ No |
|
|
CHECK the system is working properly. Check for an open circuit between the open/close relay "one touch" and driver window power window switch |
|
|
S3: CHECK THE VOLTAGE SUPPLIED TO THE POWER WINDOW MOTOR OF THE DRIVER'S DOOR |
|
|
1 Drive the ON position. |
|
|
2 Push the driver's window power window switch to the CLOSED position. |
|
|
3 Measure the voltage between C782 pin 2 of the driver's window electric motor, circuit 32-AJ26 (white), on the wiring harness side, and "weight". |
|
• REPAIR chain 32-AJ17 (white/purple). |
|
|
→ Yes |
|
|
Install a new driver's window power window motor Refer to Door window power window motor in this section for more information.. Check the voltage in the passenger window motor close circuit |
|
|
→ No |
|
|
CHECK the system is working properly. Check the correct operation of the system. |
|
|
S4: INSPECT CIRCUIT BETWEEN DRIVER'S DOOR WINDOW SWITCH AND "MASS" ON OPEN |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Driver's Window Power Window Switch - C488. |
|
|
3 Measure the resistance between C488 pin 1 of the driver's window power window switch, circuit 31-AJ7 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to S5 |
|
|
→ No |
|
|
REPAIR circuit 31-AJ7 (black). Check the correct operation of the system. |
|
|
S5: CHECK VOLTAGE SUPPLIED TO DRIVER'S DOOR WINDOW SWITCH |
|
|
1 Drive the ON position. |
|
|
2 Measure the voltage between pin 10 of C488 driver's window power window switch, circuit 15-AJ7 (green/blue), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
→ No |
|
|
REPAIR circuit 15-AJ7 (green/brown). CHECK the system is working properly. |
|
PINPOINT TEST: LEFT OR RIGHT WINDOW DO NOT WORK - PASSENGER SIDE
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
T1: CHECK VOLTAGE AT PASSENGER DOOR WINDOW SWITCH |
|
|
1 Drive the ON position. |
|
|
• Is the passenger's door power window switch LED on? |
|
|
→ Yes |
|
|
Go to T2 |
|
|
→ No |
|
|
Go to T5 |
|
|
T2: INSPECT PASSENGER DOOR WINDOW SWITCH GROUND CIRCUITS |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Passenger Window Power Window Switch - C489. |
|
|
3 Measure the resistance between pin 3 of C489 passenger window power window switch, circuit 32-AJ18 (white/purple), on the wiring harness side, and "weight"; and between pin 6 C489 passenger window power window switch circuit 33-AJ18 (yellow/purple), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms in all cases? |
|
|
→ Yes |
|
|
Go to T3 |
|
|
→ No |
|
|
Repair circuit 32-AJ18 (white/purple) or electrical circuit 33-AJ18 (yellow/purple). CHECK the system is working properly. |
|
|
T3: CHECK FOR OPEN CIRCUIT BETWEEN PASSENGER DOOR WINDOW SWITCH AND MOTOR |
|
|
1 Disconnect the Passenger Window Motor - C783. |
|
|
2 Measure the resistance between C489 pin 1 of the passenger window power window switch, circuit 33-AJ17 (yellow/purple), on the wiring harness side, and pin 1 C783 passenger window electric motor, circuit 33-AJ17 (yellow/purple), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to T4 |
|
|
→ No |
|
|
CHECK the system is working properly. opening function "one touch" does not work |
|
|
T4: CHECK FOR OPEN CIRCUIT BETWEEN PASSENGER DOOR WINDOW SWITCH AND MOTOR |
|
|
1 Measure the resistance between pin 7 of C489 passenger window power window switch circuit 32-AJ17 (white/purple), harness side, and pin 2 C783 passenger window electric motor, circuit 32-AJ17 (white/purple), from the wiring harness side. |
|
• CHECK the legitimacy of the customer's complaint. |
|
|
→ Yes |
|
|
INSTALL a new power window motor Refer to Door Window Power Window Motor in this section for more information. CHECK the system is working properly. |
|
|
→ No |
|
|
CHECK the system is working properly. REPAIR chain 33-AJ17 (yellow/purple). |
|
|
T5: INSPECT PASSENGER DOOR WINDOW SWITCH GROUND CIRCUIT |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Passenger Window Power Window Switch - C489. |
|
|
3 Measure the resistance between pin 4 of C489 passenger window power window switch circuit 31-LH31 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to T6 |
|
|
→ No |
|
|
REPAIR chain 31-LH31 (black). CHECK the system is working properly. |
|
|
T6: CHECK VOLTAGE AT PASSENGER DOOR WINDOW SWITCH |
|
|
1 Drive the ON position. |
|
|
2 Measure the voltage between pin 2 of C489 passenger window power window switch circuit 15-AJ18 (green/white), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
→ No |
|
|
REPAIR circuit 15-AJ18 (green/white). CHECK the system is working properly. |
|
PINPOINT TEST U: DEICING SYSTEM DOES NOT WORK.
|
STATES |
DETAILS/RESULTS/ACTIONS |
|
U1: INSPECT REAR WINDOW HEATED CIRCUIT |
|
|
1 Drive the ON position. |
|
|
2 Press the heated rear window switch. |
|
|
• Is the heated rear window electrical circuit functioning correctly? |
|
|
→ Yes |
|
|
Go to U2 |
|
|
→ No |
|
|
Go to U3 |
|
|
U2: INSPECT HEATED WINDSHIELD CIRCUIT |
|
|
1 Drive the START position. |
|
|
2 Drive the ON position. |
|
|
3 With the engine running, press the heated windshield switch. |
|
|
• Is the heated windshield electrical circuit functioning correctly? |
|
|
→ Yes |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
→ No |
|
|
Go to U6 |
|
|
U3: CHECK OUTDOOR MIRRORS HEATED FUNCTION |
|
|
1 Press the heated rear window switch. |
|
|
• Does the exterior mirror heating function correctly? |
|
|
→ Yes |
|
|
Go to U4 |
|
|
→ No |
|
|
Go to U10 |
|
|
U4: CHECK REAR WINDOW HEATED CIRCUIT VOLTAGE |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated rear window - C949 or C950. |
|
|
3 Drive the ON position. |
|
|
4 Measure the voltage between: • 3-door variant, 5-door variant and "station wagon" - pin 1 C949 heated rear window, electrical circuit 15S-HB19 (green/blue), on the wiring harness side, and "weight". • 4-door version - pin 1 C950 heated rear window, electric circuit 15S-HB19 (green/blue), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to U5 |
|
|
→ No |
|
|
REPAIR chain 15S-HB19 (green/blue). CHECK the system is working properly. |
|
|
U5: INSPECT HEATED REAR WINDOW GROUND CIRCUIT |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated rear window - C951. |
|
|
3 Measure the resistance between: • 3-door variant, 5-door variant and "station wagon" - the electrical grounding circuit of the heated rear window and "weight". • 4-door version - pin 1 C951 heated rear window, electrical circuit 31-HB19 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heated rear window. CHECK the system is working properly. |
|
|
→ No |
|
|
3-door variant, 5-door variant and "station wagon" REPAIR the heated rear window ground circuit. CHECK the system is working properly. 4-door option: REPAIR circuit 31-HB19 (black). CHECK the system is working properly. |
|
|
U6: CHECK HEATED WINDSHIELD RELAY FUNCTION |
|
|
1 Press the heated windshield switch. |
|
|
• Does the relay click? |
|
|
→ Yes |
|
|
Go to U7 |
|
|
→ No |
|
|
Go to U14 |
|
|
U7: CHECK THE VOLTAGE SUPPLIED TO HEATED WINDSHIELD WIRES |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated windshield - C634. |
|
|
3 Drive the START position. |
|
|
4 Drive the ON position. |
|
|
5 Measure the voltage between: • pin 2 C634 left wire heated windshield grille, electrical circuit 64S-HB12 (blue), on the wiring harness side, and "weight". • pin 1 C634 right windshield grille wire, electrical circuit 64S-HB25 (blue/red), on the wiring harness side, and "weight". |
|
• Is the voltage more than 10 V in all cases? |
|
|
→ Yes |
|
|
Go to U8 |
|
|
→ No |
|
|
Go to U17 |
|
|
U8: CHECK HEATED WINDSHIELD GRILLE GROUND WIRES |
|
|
1 Enter the OFF position. |
|
|
2 Measure the resistance between the ground circuits of the heated windshield and "weight". |
|
|
• Is the resistance less than 5 ohms in all cases? |
|
|
→ Yes |
|
|
Go to U9 |
|
|
→ No |
|
|
REPAIR the heated windshield ground circuit. CHECK the system is working properly. |
|
|
U9: CHECK HEATED WINDSHIELD GRILLE WIRES |
|
|
1 Measure the resistance between: • pin 2 C634 heated windshield grille wire (left element), from the side of the element, and "weight" • pin 1 C634 heated windshield grille wire (right element), from the side of the element, and "weight". |
|
• Is the resistance over 10,000 ohms? |
|
|
→ Yes |
|
|
INSTALL a new windshield. CHECK the system is working properly. |
|
|
→ No |
|
|
CHECK the legitimacy of the customer's complaint. |
|
|
U10: PRESS THE HEATED REAR WINDOW SWITCH. |
|
|
1 Press the heated rear window switch. |
|
|
• Check fuse F7 (40 A) |
|
|
→ Yes |
|
|
Go to U11 |
|
|
→ No |
|
|
Go to U18 |
|
|
U11: CHECK THE VOLTAGE SUPPLIED TO THE FUSE 49 (25 A) CENTRAL CONNECTION BOX (CJB) |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Fuse 49 (25 A). |
|
|
3 Measure voltage between fuse input 49 (25A) And "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to U12 |
|
|
→ No |
|
|
REPAIR the central junction box. CHECK the system is working properly. |
|
|
U12: CHECK REAR WINDOW HEATED CIRCUIT VOLTAGE |
|
|
1 Disconnect Heated rear window - C949. |
|
|
2 Drive the ON position. |
|
|
3 Measure the voltage between: • 3-door variant, 5-door variant and "station wagon" - pin 1 C949 heated rear window, circuit 15S-HB19 (green/blue), on the wiring harness side, and "weight". • 4-door version - pin 1 C950 defroster, electric circuit 15S-HB19 (green/blue), on the wiring harness side, and "weight". |
|
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to U13 |
|
|
→ No |
|
|
REPAIR chain 15S-HB19 (green/blue). CHECK the system is working properly. |
|
|
U13: INSPECT HEATED REAR WINDOW GROUND CIRCUIT |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated rear window - C951. |
|
|
3 Measure the resistance between: • 3-door variant, 5-door variant and "station wagon" - the electrical grounding circuit of the heated rear window and "weight". • 4-door version - pin 1 C951 heated rear window, electrical circuit 31-HB19 (black), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heated rear window. CHECK the system is working properly. |
|
|
→ No |
|
|
3-door variant, 5-door variant and "station wagon": REPAIR the heated rear window ground circuit. CHECK the system is working properly. 4-door option: REPAIR circuit 31-HB19 (black). CHECK the system is working properly. |
|
|
U14: CHECK THE VOLTAGE SUPPLIED TO THE HEATED WINDSHIELD RELAY |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated Windshield Relay - C1003. |
|
|
3 Drive the START position. |
|
|
4 Drive the ON position. |
|
|
5 Measure the voltage between pin 1 C1003 heated windshield relay circuit 64 - HB7 (blue/red), on the wiring harness side, and "weight". |
|
• Is the voltage over 10 V? |
|
|
→ Yes |
|
|
Go to U15 |
|
|
→ No |
|
|
REPAIR Circuit 64-HB7 (blue/red). CHECK the system is working properly. |
|
|
U15: CHECK FOR OPEN CIRCUIT BETWEEN COMMON ELECTRONIC MODULE (GEM) AND "MASS" |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect GEM - C104.. |
|
|
3 Press the heated windshield switch. |
|
|
4 Measure the resistance between pin 13 C104 of the GEM module, circuit 31S-HB9 (black/white), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to U16 |
|
|
→ No |
|
|
Go to U20 |
|
|
U16: CHECK FOR OPEN CIRCUIT BETWEEN HEATED WINDSHIELD RELAY AND GEM MODULE |
|
|
1 Disconnect GEM - C103.. |
|
|
2 Measure the resistance between pin 2 C1003 Heated Windshield Relay Circuit 31S-HB7 (black/blue), on the wiring harness side, and GEM pin 23 C103, circuit 31S-HB7A (black/blue), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heated windshield relay. CHECK the system is working properly. |
|
|
→ No |
|
|
REPAIR chain 31S-HB7 (black/blue). CHECK the system is working properly. |
|
|
U17: INSPECT FOR OPEN CIRCUIT BETWEEN HEATED WINDSHIELD RELAY AND HEATED WINDSHIELD GRILLE WIRES |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated Windshield Relay - C1003. |
|
|
3 Measure the resistance between: • pin 5 C1003 left grille wire - heated windshield relay, electrical circuit 64S-HB1 (blue/red), on the wiring harness side, and pin 2 C634 of the left wire of the heated windshield grille, circuit 64S-HB12 (blue), from the wiring harness side. • pin 5 C1003 right grill wire - heated windshield relay, electrical circuit 64S-HB1 (blue/red), on the wiring harness side, and pin 1 C634 of the right wire of the heated windshield grille, circuit 64S-HB25 (blue/red), from the wiring harness side. |
|
• Is the resistance less than 5 ohms in all cases? |
|
|
→ Yes |
|
|
INSTALL a new heated windshield relay. CHECK the system is working properly. |
|
|
→ No |
|
|
REPAIR circuit 64S-HB1 (blue/red), electrical circuit 64S-HB12 (blue) or electrical circuit 64S-HB25 (blue/red). CHECK the system is working properly. |
|
|
U18: CHECK FOR OPEN CIRCUIT BETWEEN THE HEATED REAR WINDOW RELAY AND THE COMMON ELECTRONIC UNIT (GEM) |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect Heated Rear Window Relay - C1025. |
|
|
3 Disconnect GEM - C105.. |
|
|
4 Measure the resistance between pin 2 of the C1025 heated rear window relay (CJB), on the side of the wiring harness, and pin 15 C105 of the central timer module, circuit 31S-HB20 (black/green), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to U19 |
|
|
→ No |
|
|
REPAIR the central junction box. Check the correct operation of the system. |
|
|
U19: CHECK FOR OPEN CIRCUIT BETWEEN GEM AND "MASS" |
|
|
1 Disconnect GEM - C104.. |
|
|
2 Press the heated rear window switch |
|
|
3 Measure the resistance between pin 20 C104 of the GEM module, circuit 31S-HB22 (black/green), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heated rear window relay. Check the correct operation of the system. |
|
|
→ No |
|
|
Go to U22 |
|
|
U20: CHECK FOR OPEN CIRCUIT BETWEEN GEM MODULE AND HEATER CONTROL MODULE |
|
|
1 Enter the OFF position. |
|
|
2 Disconnect the heater control module - C380. |
|
|
3 Measure the resistance between pin 13 C104 of the GEM module, circuit 13S-HB9 (black/white), on the wiring harness side, and pin 5 C380 of the heater control module, circuit 31S-HB9 (black/white), from the wiring harness side. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to U21 |
|
|
→ No |
|
|
REPAIR circuit 31S-HB9 (black/white). Check the correct operation of the system. |
|
|
U21: INSPECT GROUND CIRCUIT OF HEATER CONTROL MODULE |
|
|
1 Measure the resistance between pin 12 C380 of the heater control module, circuit 91-FA13 (black/orange) from the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heater control module. Check the correct operation of the system. |
|
|
→ No |
|
|
REPAIR circuit 91-FA13 (black/orange). Check the correct operation of the system. |
|
|
U22: CHECK FOR OPEN CIRCUIT BETWEEN GEM MODULE AND HEATER CONTROL MODULE |
|
|
1 Disconnect heater control module - C380.. |
|
|
2 Measure the resistance between pin 20 C104 of the GEM module, circuit 31S-HB22 (black/green), on the wiring harness side, and pin 3 C380 of the heater control module, circuit 31S-HB22 (black/green) from the side of the wiring harness. |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
Go to U23 |
|
|
→ No |
|
|
REPAIR circuit 31S-HB22 (black/green). Check the correct operation of the system. |
|
|
U23: CHECK FOR OPEN CIRCUIT BETWEEN HEATER CONTROL MODULE AND "MASS" |
|
|
1 Measure the resistance between pin 12 C380 of the heater control module, circuit 91-FA13 (black/orange), on the wiring harness side, and "weight". |
|
• Is the resistance less than 5 ohms? |
|
|
→ Yes |
|
|
INSTALL a new heater control module. Check the correct operation of the system. |
|
|
→ No |
|
|
REPAIR circuit 91-FA13 (black/orange). Check the correct operation of the system. |
|
Visitor comments