Removing and installing the left exhaust manifold (Mondeo 2)

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Remove the left exhaust manifold in the following order:

- disconnect the wire from the negative terminal of the battery and remove the engine cover;

- disconnect the cable plug of the left lambda probe;

- Raise the front of the vehicle and remove the protective sheet under the front of the vehicle if fitted;

- remove the trim under the radiator;

- remove the front exhaust pipe and catalytic converter;

- remove the front exhaust pipe and catalytic converter;


Fig. 317. Fastening the left stop to the supporting console against rotation

- unscrew the middle screw of the left stop from turning (Fig. 317) and then unscrew the screws of the right stop from turning (Fig. 318), remove the stop;

- unscrew the middle screw of the left stop from turning (Fig. 317) and then unscrew the screws of…


Fig. 318. Screws (1 and 2) for fastening the right stop against rotation to the auxiliary frame



- push the engine to the right as far as possible and in this position, insert a wooden wedge into the left stop to prevent it from turning, and fix it from returning to its original position;

- unscrew the left lambda probe (later tighten it with a torque of 60 Nm);

- unscrew the left lambda probe (later tighten it with a torque of 60 Nm);


Fig. 319. Left exhaust manifold screw tightening sequence

- unscrew the exhaust manifold (Fig. 319) in the reverse order. The figure shows the engine removed for greater clarity;

Install in reverse order. Use the following tightening torques to secure the parts:

- tighten the exhaust manifold screws in the sequence shown in Fig. 319 to a torque of 20 Nm (in several stages);

- tighten the screws shown in Fig. 317 to a torque of 120 N·m, in Fig. 318 - to a torque of 48 N·m;

- to install the exhaust pipe and catalytic converter, use new nuts and tighten them to a torque of 40 Nm.






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