Possible malfunctions of the generator, their causes and remedies

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Cause of malfunctionRemedy
When the ignition is switched on, the low battery indicator light does not light up
Break in the wire to the engine control unit and signal lampRepair the break
Signal lamp burnt outReplace lamp
Low battery warning light does not go out after starting the engine
Poor accessory drive belt tensionReplace belt
Faulty generator (alternator brushes are worn out or do not fit snugly to the slip rings, the excitation winding of the generator burned out, the diode bridge or voltage regulator is faulty)Replace or repair generator
Break in the wire between the engine control unit and the generator, between the generator and the battery, or between the generator and the mounting block in the cabinRepair the break
Faulty electronic engine control unitReplace electronic unit
Faulty mounting block in the cabinReplace mounting block
The alternator does not charge the battery
Oxidation of battery terminalsNotice, secure and lubricate the wire lugs and battery terminals with petroleum jelly
Battery faultyReplace battery
Poor accessory drive belt tensionReplace belt
Faulty mounting block in the cabinReplace mounting block
Faulty generator voltage regulator or electronic engine control unitReplace voltage regulator or ECM
The battery is being recharged
Faulty generator voltage regulator or electronic engine control unitReplace alternator voltage regulator or ECM
Increased voltage drop in the generator-battery circuitCheck, clean, tighten or replace contact connections in the circuit breaker (castle) ignition, fuse and relay mounting blocks, connectors, check the connection of the generator housing with «weight»







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