Main generator faults (Escort 4)

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When checking the generator, as well as when operating the vehicle, it is necessary to follow a number of simple rules in order not to damage the generator:
  • do not allow the generator to operate with the battery disconnected;
  • do not check the generator for "spark", since in this case a significant current flows through the diodes, and they fail;
  • do not test diodes with voltage greater than 12 V or with a megohmmeter;
  • when carrying out electric welding work, disconnect all wires from the generator and from the battery;
  • check electrical equipment components and circuits and troubleshoot problems when the engine is not running and the battery is disconnected.

CAUSE
METHOD OF ELIMINATION
When the ignition is turned on, the battery charging indicator light does not light
Broken wire between generator, ignition switch and indicator lamp
Check the voltage along the circuit, starting from the generator
The battery is discharged
Check the voltage and charge the battery if necessary
The light bulb burned out
Replace the light bulb
Generator brushes do not fit tightly against the slip rings
Check the length of the brushes and their freedom of movement in the holder
The generator excitation winding burned out
Check the rotor and diodes, which, if defects are detected, must be replaced
Battery charge indicator light does not go out when engine speed increases
The voltage regulator has failed
Replace with a new one
The wire between the generator and the test lamp has contact with ground
It is necessary to replace the wiring harness or additionally insulate the wire
The battery charge indicator light is on when the ignition is off
Diode short circuit
Check the diodes and replace the faulty one


(Information for this article was taken from the website: FORDBOOK.ru)






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