Replacing the brushes of the generator and Lucas voltage regulator

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Lucas Generator





1– fan pulley; 2 - front cover; 3 - rotor; 4 - bearing; 5 - stator; 6 - rectifier; 7 - back cover; 8 - brush holder; 9 - electronic voltage regulator


Replacement of the regulator and brushes of the voltage generator can be done without removing the generator from the engine.

You can separate the removal of the brushes and the regulator.

1. Remove ground wire from battery.

2. Remove heat shield.

3. Remove the wire connector from the generator.

4. Unscrew the back cover of the generator.



5. Disconnect the wires from the regulator, unscrew the connecting plate, the regulator fixing screw and remove the regulator (1 - screw, 2 - plastic gasket, 3 - connecting plate, 4 - regulator).



6. unscrew the screws (indicated by an arrow) attaching the graphite brushes and remove the brushes from the holder.

7. Check the length of the graphite brushes, which must be at least 5 mm.







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